MicroLED Detection Pad for Electrical Fault Verification

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Solution Overview

Problem

Current microLED display technologies face complexity in detecting and repairing faulty light-emitting diodes due to the need for optical systems and electrical signals, making the detection process cumbersome.

Innovation Solution

The use of a first detection pad separated from a first pad and a second pad, with electrodes coupled to the electronic component, allows for electrical connection and signal transmission to verify proper coupling, reducing the need for complex optical systems and enabling a feedback circuit for error correction using a spare component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If optical systems and electrical signals are used to detect faulty light-emitting diodes, then detection capability is improved, but system complexity increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidsystem complexity
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The invention separates the detection function from the main pad structure by introducing a dedicated detection pad that is electrically connected to the same electrode. This segmentation allows detection operations to be performed independently without interfering with the normal functioning of the main pad, thereby simplifying the overall system architecture while maintaining detection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detection pad shares the same electrical connection path as the main pad, allowing it to utilize the existing electrical infrastructure for detection purposes. This multi-functionality approach enables the system to perform both driving and detection functions through shared electrical pathways, reducing the need for separate dedicated detection hardware and thus lowering system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Difficulty of detecting and measuring

If optical systems are used for receiving light to detect diodes, then detection accuracy is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvedetection accuracyVSAvoidease of operation
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The invention replaces the optical detection system with an electrical detection system. Instead of using optical components to receive and analyze light emission from diodes, the detection pad uses electrical signals to identify faulty components. This substitution eliminates the need for complex optical alignment and operation procedures, significantly improving ease of operation while maintaining detection accuracy through electrical conductivity measurements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If complex detection systems are used to identify faulty components, then detection precision is improved, but productivity decreases

Engineering Contradiction:
Improvedetection precisionVSAvoidproductivity
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The detection pad is designed to work autonomously within the existing electrical circuit, automatically identifying faulty diodes through electrical signal analysis without requiring external optical equipment or complex intervention. This self-service capability enables rapid detection and identification of defective components, maintaining high detection precision while significantly improving production throughput and overall productivity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20230261160A1Electronic device and manufacture method thereof
Publication Date: 2023.08.17 INNOLUX CORP
  • US20230261160A1 patent drawing
  • US20230261160A1 patent drawing
  • US20230261160A1 patent drawing

AI summary

An electronic device can include a first pad, a first detection pad, a second pad and an electronic component. The first detection pad and the first pad can be separated from one another. The electronic component can include a first electrode and a second electrode. The first electrode can be coupled to the first pad and the first detection pad, and the second electrode can be coupled to the second pad.