Micro-LED Display Electrode Layout for Low-Resistance Power Routing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Micro-LED display panels face challenges in achieving high luminance and reducing power consumption due to the limitations in the wiring resistance between the light emitting elements and the power lines.

Innovation Solution

The display device incorporates a configuration where the pixel electrodes and contact electrodes are placed between the second organic insulating layer and the resin layer, with the common electrode connected to the cathodes of the light emitting elements and the contact electrodes, and the wiring lines are formed of metal to reduce wiring resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional wiring structures are used in micro-LED display panels, then device complexity is reduced, but wiring resistance increases leading to lower luminance and higher power consumption

Engineering Contradiction:
ImproveluminanceVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent introduces a multi-layer wiring structure with wiring lines arranged in different layers (first wiring lines in one layer, second wiring lines in another layer) to provide alternative current paths. This dimensional arrangement reduces wiring resistance by allowing current to flow through multiple parallel paths rather than being constrained to a single plane, thereby improving luminance and reducing power consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The wiring structure is segmented into multiple independent wiring lines (first wiring lines and second wiring lines) that can be independently configured and connected. This segmentation allows for optimized current distribution across different regions of the display panel, reducing overall wiring resistance and improving energy efficiency.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If wiring lines are arranged in multiple layers, then wiring resistance is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidwiring structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The multi-layer wiring structure serves multiple functions: it reduces wiring resistance, provides flexible routing options for connecting different components (light emitting elements, contact electrodes, common electrode), and enables independent optimization of different wiring regions. This multi-functionality justifies the increased structural complexity by delivering multiple performance benefits simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12308358B2Display device
Publication Date: 2025.05.20 JAPAN DISPLAY INC
  • US12308358B2 patent drawing
  • US12308358B2 patent drawing
  • US12308358B2 patent drawing

AI summary

According to one embodiment, a display device includes pixels each including transistors, pixel electrodes, a contact electrode, and light emitting elements, and an insulating basement, a first organic insulating layer, a second organic insulating layer, a resin layer, a common electrode, and first wiring lines. The common electrode is electrically connected to cathodes of the light emitting elements, and electrically connected to the contact electrodes of the pixels. The first wiring lines, each provided between the first organic insulating layer and the second organic insulating layer or between the second organic insulating layer and the resin layer, are electrically connected to the contact electrodes of the pixels, and are formed of a metal.