MicroLED Optical Interconnects for Low-Power Chip-to-Chip Links

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Solution Overview

Problem

Current electrical interconnects at short distances face limitations due to RC time constants, power consumption, and 2D confinement, which hinder high-speed computation and memory access in integrated circuits.

Innovation Solution

The use of microLEDs for inter-chip optical communication, coupled with waveguides, enables fast, low-power, and low-cost data connections between semiconductor chips, breaking the barriers of traditional electrical interconnects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If electrical interconnects are used for short-distance connections, then the connection is simple and established, but power consumption increases and signal loss occurs due to RC time constants

Engineering Contradiction:
Improvepower consumptionVSAvoidsignal integrity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces electrical interconnects with optical interconnects using microLEDs as light sources and photodetectors as receivers. This substitution eliminates the RC time constant limitations and parasitic effects inherent in electrical connections, achieving lower power consumption and better signal integrity for short-distance communications within and between chips.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical waves as an intermediary medium for data transmission. Instead of direct electrical signal transmission through metal interconnects, electrical signals are converted to optical signals via microLEDs, transmitted through optical waveguides or free space, and converted back to electrical signals via photodetectors, thereby avoiding the limitations of electrical interconnects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If electrical interconnects are used on chip surface, then the connection is straightforward, but the interconnects are confined to 2D plane limiting bandwidth

Engineering Contradiction:
Improvedata transfer bandwidthVSAvoidinterconnect architecture
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent transitions from 2D planar electrical interconnects to 3D optical interconnects. Optical signals can propagate in three-dimensional space including through vertical waveguides, enabling stacked chip architectures and significantly increasing bandwidth without proportionally increasing interconnect complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If optical components are deployed for high-speed links, then bandwidth increases, but cost increases due to manufacturing infrastructure requirements

Engineering Contradiction:
Improvedata transfer rateVSAvoidmanufacturing cost
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent changes the scale parameter of LEDs from conventional sizes to micro-scale dimensions. This miniaturization enables higher integration densities and allows the use of standard semiconductor manufacturing processes, thereby reducing the cost of optical interconnect deployment while maintaining high data transfer rates.

Inventive Principle:
Principle #35Parameter changes

4Loss of time

If more cache is integrated into the chip, then memory access speed increases, but chip area increases

Engineering Contradiction:
Improvememory access latencyVSAvoidchip area
Core Design Contradiction:
Loss of timeVSArea of stationary object

Solution Approach 1:

The patent enables vertical stacking of memory chips using 3D optical interconnects through waveguides. This allows cache and memory to be positioned in three-dimensional space above the processor chip, increasing memory capacity and reducing access latency without increasing the footprint of the processor chip itself.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for synchronized clock signals, efficient data transfer across chips, and connectivity to memory and peripherals, thereby overcoming the limitations of electrical interconnects and enhancing high-speed computation.

Implementation Method 1

a first microLED coupled to the first semiconductor chip within the semiconductor package; circuitry within the semiconductor package for driving the first microLED based on signals of the logic circuitry of the first semiconductor chip

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

at least one waveguide; and a first photodetector within the semiconductor package optically coupled to the first microLED by the at least one waveguide

Methodology Applied
Scientific EffectWaveguide: Waveguide (optics)

Implementation Method 3

a first photodetector within the semiconductor package optically coupled to the first microLED by the at least one waveguide, the first photodetector electrically coupled to the logic circuitry of the second semiconductor chip

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentEP3991204B1Chip-scale optical interconnect using microleds
Publication Date: 2025.06.11 AVICENATECH CORP
  • EP3991204B1 patent drawingFigure 1
  • EP3991204B1 patent drawingFigure 2
  • EP3991204B1 patent drawingFigure 3

AI summary

In package intra-chip and/or inter-chip optical communications are provided using microLEDs and photodetectors mounted to integrated circuit (IC) chips and/or to transceiver dies associated with the IC chips. Light from the LEDs may pass through waveguides on or in a substrate to which the IC chips are mounted or which couple the IC chips.