MicroLED Optical Interconnects for Low-Power In-Package Data Transfer

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Solution Overview

Problem

Current electrical interconnects at short distances within integrated circuits face limitations due to high power consumption, signal distortion, capacitance, and 2D confinement, which hinder high-speed computation and data transfer, particularly in AI and GPU applications.

Innovation Solution

The use of microLEDs and 3D waveguides for optical communication between semiconductor chips, enabling fast, low-power, and cost-effective data connections within a common package or substrate, breaking the 2D confinement and improving clock synchronization and data transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If electrical interconnects are used for short-distance connections within integrated circuits, then data transfer can be achieved, but power consumption increases and signal distortion occurs

Engineering Contradiction:
Improvepower consumptionVSAvoidsignal quality
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces electrical interconnects with optical interconnects using microLEDs as light sources and photodetectors as receivers. This substitution eliminates the RC time constant limitations and signal distortion inherent in electrical wiring, while dramatically reducing power consumption for data transfer. The optical system uses light propagation through waveguides or free space to transmit data between chips without the parasitic effects of electrical conductors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical components (microLEDs, photodetectors, waveguides) as intermediary elements between integrated circuits. These intermediaries convert electrical signals to optical signals for transmission, then back to electrical signals for processing, thereby isolating the computing circuits from the lossy electrical interconnect infrastructure while enabling high-speed data transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If electrical interconnects are used to connect chips, then data transfer is possible, but the interconnects are confined to a 2D plane limiting connectivity

Engineering Contradiction:
Improveinterconnect geometryVSAvoidconnection efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent transitions from 2D planar interconnects to 3D optical connectivity. Optical signals can propagate through volume using waveguides or free space, enabling vertical and diagonal connections between chips stacked or positioned in three-dimensional space. This dimensional expansion allows for more flexible chip packaging arrangements and higher density interconnections that are not constrained by planar routing limitations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If more memory is co-packaged with processor using advanced packaging techniques, then memory capacity increases, but complexity of packaging increases

Engineering Contradiction:
Improvememory capacityVSAvoidpackaging complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent replaces complex electrical interconnect structures with simpler optical interconnects using microLEDs and photodetectors. This substitution simplifies the packaging architecture by eliminating the need for intricate electrical routing layers, interposers, and redistribution patterns, while enabling higher memory capacity through more efficient use of the packaging volume.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution facilitates high-speed, low-power, and cost-effective data connections, overcoming the limitations of electrical interconnects by enabling efficient data transfer and clock synchronization across chips, enhancing compute power and memory access.

Implementation Method 1

at least one LED on the IC chip

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

the substrate having at least one waveguide for optically coupling the at least one LED and the at least one photodetector

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 3

the substrate having at least one photodetector optically coupled to the at least one LED

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS12074192B2Chip-scale optical interconnect using microLEDs
Publication Date: 2024.08.27 AVICENATECH CORP
  • US12074192B2 patent drawing
  • US12074192B2 patent drawing
  • US12074192B2 patent drawing

AI summary

In package intra-chip and/or inter-chip optical communications are provided using microLEDs and photodetectors mounted to integrated circuit (IC) chips and/or to transceiver dies associated with the IC chips. Light from the LEDs may pass through waveguides on or in a substrate to which the IC chips are mounted or which couple the IC chips.