Micro-LED Optical Chip Interconnect for High-Bandwidth Memory Links

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Solution Overview

Problem

Current copper interconnects in high-speed computing are limited by insufficient bandwidth and latency, leading to inefficiencies in data transfer between processors and high bandwidth memories, which are exacerbated by heat generation and scalability issues with laser diodes.

Innovation Solution

Employing micro-LEDs as a low-power light source for optical interconnects, integrated with optical waveguides and mirrors on substrates, to facilitate high-bandwidth, low-latency communication between chips without the need for additional serialization/deserialization layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If laser diodes are used as light sources for optical interconnects, then optical communication bandwidth is improved, but heat generation increases and reliability deteriorates

Engineering Contradiction:
Improvedata transfer speedVSAvoiddevice reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of the light source from laser diodes to micro-LEDs, transitioning from a coherent light source to an incoherent one. This parameter change fundamentally alters the thermal characteristics and reliability profile while maintaining optical communication functionality, directly resolving the contradiction between speed improvement and reliability deterioration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the laser diode system with a micro-LED system, replacing a complex coherent light generation mechanism with a simpler electroluminescent source. This substitution eliminates the thermal management and back-reflection sensitivity issues inherent in laser diodes while preserving the optical interconnect's high bandwidth capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If copper interconnects are used for data transmission, then device complexity is reduced, but bandwidth is insufficient and energy loss increases

Engineering Contradiction:
Improveinterconnect structure complexityVSAvoidenergy wasted as heat
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent substitutes electrical signal transmission through copper interconnects with optical signal transmission through waveguides. This substitution replaces resistive electrical conduction with optical propagation, eliminating Joule heating and enabling high-bandwidth communication without the energy loss inherent in copper-based systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces micro-LEDs as intermediary light sources that convert electrical signals to optical signals, and photodetectors as intermediaries that convert optical signals back to electrical signals. These intermediary components enable efficient optoelectronic conversion while avoiding the direct limitations of copper interconnects

Inventive Principle:
Principle #24Intermediary (Mediator)

3Speed

If laser diodes are used for optical interconnects, then light transmission is achieved, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecommunication speedVSAvoidpackaging and integration ease
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent changes the operational parameters of the light source to match standard semiconductor fabrication processes. Micro-LEDs can be manufactured using conventional LED fabrication techniques including epitaxial growth, photolithography, and wafer-level processing, eliminating the specialized packaging and alignment procedures required for laser diodes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs micro-LEDs that can be fabricated using the same semiconductor manufacturing processes as the surrounding electronic components. This homogenization of manufacturing processes across different device types simplifies the overall fabrication workflow and enables standardized packaging procedures

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances computation speed and reduces energy waste by providing scalable, reliable, and efficient chip-to-chip communication, contributing to reduced global warming and CO2 emissions.

Implementation Method 1

Employing micro-LEDs as a low-power light source for optical interconnects

Methodology Applied
Scientific EffectLight emission from micro-LED: Light Emitting Diode

Implementation Method 2

integrated with optical waveguides and mirrors on substrates

Methodology Applied
Scientific EffectOptical waveguide transmission: Waveguide (optics)

Implementation Method 3

integrated with optical waveguides and mirrors on substrates

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS20250216635A1Optical Chip-to-Chip Interconnect and Method of Integration
Publication Date: 2025.07.03 HYPERLUME INC
  • US20250216635A1 patent drawing
  • US20250216635A1 patent drawing
  • US20250216635A1 patent drawing

AI summary

In order to enable applications such as artificial intelligence (AI) and machine learning in a large scale, a large amount of information needs to be processed very fast. To improve the speed of the computation, not only faster graphical and central processors are required, but also the communication between processors and high bandwidth memories should be fast enough to reduce the latency. Optical interconnect can be a replacement for copper interconnect which is providing larger bandwidth and lower latency. As an efficient light source, micro-LEDs can be used as light source for chip-to-chip optical interconnect. Using a massively parallel memory-processor interconnect using low-power micro-LED, the computation speed will increase dramatically, and less amount of energy will be wasted through copper self-heating.