μ-LED Quantum Well Structure for High-Resolution Brightness

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The development of μ-LEDs for augmented reality and automotive applications faces challenges due to their small size, which complicates production and processing, leading to issues like the fly screen effect and reduced radiative recombination efficiency, affecting the display's brightness and efficiency.

Innovation Solution

The use of slotted antenna structures and quantum well intermixing techniques to enhance radiative recombination, combined with innovative semiconductor layer designs and epitaxial growth methods, improves light emission efficiency and reduces non-radiative recombination, allowing for higher brightness and longer lifespan of μ-LEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If μ-LED size is reduced for high-resolution displays, then display resolution is improved, but radiative recombination efficiency deteriorates

Engineering Contradiction:
Improvedisplay resolutionVSAvoidradiative recombination efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent applies parameter changes by modifying the quantum well structure parameters (width, composition, depth) to optimize radiative recombination efficiency at reduced μ-LED sizes. By adjusting these parameters, the patent maintains high light emission efficiency despite the smaller device dimensions required for high-resolution displays.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If μ-LED size is reduced for high-resolution displays, then display resolution is improved, but brightness deteriorates

Engineering Contradiction:
Improvedisplay resolutionVSAvoidbrightness
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating optimized quantum well regions with specific material compositions and structures within the μ-LED active area. This localized optimization ensures that the light emission properties are enhanced precisely where needed, maintaining high brightness in miniaturized devices for high-resolution displays.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If quantum well intermixing is used to enhance radiative recombination, then radiative recombination efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveradiative recombination efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-designing the quantum well structure with controlled intermixing regions during the epitaxial growth process. This preliminary structuring of the quantum wells with appropriate composition gradients and interface designs enables enhanced radiative recombination while maintaining a manufacturable process flow through standardized growth parameters.

Inventive Principle:
Principle #10Preliminary action

4Illumination intensity

If innovative semiconductor layer designs are used to improve light emission, then brightness is improved, but production complexity increases

Engineering Contradiction:
ImprovebrightnessVSAvoidproduction complexity
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent applies merging by combining multiple semiconductor layers with different material compositions and optical properties into an integrated quantum well structure. This consolidation of multiple functional layers into a single epitaxial growth process achieves enhanced brightness while avoiding the complexity of assembling separate components, thereby maintaining production efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These solutions enhance the radiative recombination efficiency, reduce non-radiative recombination, and improve the brightness and lifespan of μ-LEDs, addressing the challenges of small size and production complexity, resulting in better performance for augmented reality and automotive applications.

Implementation Method 1

reduced non-radiative recombination and improved the brightness

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 2

epitaxial growth methods

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Implementation Method 3

quantum well intermixing techniques to enhance radiative recombination

Methodology Applied
Scientific EffectQuantum well intermixing:

Data Source

PatentUS12199222B2μ-LED, μ-LED device, display and method for the same
Publication Date: 2025.01.14 OSRAM OPTO SEMICON GMBH & CO OHG
  • US12199222B2 patent drawing
  • US12199222B2 patent drawing
  • US12199222B2 patent drawing

AI summary

The invention relates to various aspects of a μ-LED or a μ-LED array for augmented reality or lighting applications, in particular in the automotive field. The μ-LED is characterized by particularly small dimensions in the range of a few μm.