μ-LED Quantum Well Structure for High-Density Light Emission

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Solution Overview

Problem

The development of μ-LEDs for augmented reality and automotive applications faces challenges due to their small size, which complicates production and processing, leading to issues like the fly screen effect, reduced packing density, and increased non-radiative recombination, affecting efficiency and luminosity.

Innovation Solution

The use of slotted antenna structures and quantum well intermixing techniques to enhance radiative recombination, combined with specific semiconductor layer designs and epitaxial growth methods, addresses the challenges of small size and non-radiative recombination, improving light emission efficiency and reducing defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If μ-LED size is reduced for high-resolution displays, then pixel density is improved, but non-radiative recombination increases and light emission efficiency deteriorates

Engineering Contradiction:
Improvepixel densityVSAvoidnon-radiative recombination
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a quantum well structure with specific compositional gradients (InxGa1-xN layers with varying indium content) in the active region. This local structural optimization enhances radiative recombination probability in the confined quantum well region while maintaining the overall small μ-LED size, thereby improving light emission efficiency without sacrificing pixel density.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes parameter changes by adjusting the indium composition ratio (x) in InxGa1-xN quantum well layers and controlling layer thicknesses (5nm-50nm ranges). These parameter optimizations tune the band structure to enhance radiative recombination rates, allowing efficient light emission from miniaturized μ-LED structures used in high-resolution displays.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If μ-LED size is reduced for high-resolution displays, then pixel density is improved, but light emission intensity deteriorates

Engineering Contradiction:
Improvepixel densityVSAvoidlight emission intensity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent employs local quality enhancement by implementing quantum well intermixing structures with graded indium composition in the active region. This creates localized regions of enhanced radiative recombination that compensate for the reduced overall device size, maintaining sufficient light emission intensity even in miniaturized μ-LEDs required for high-resolution displays.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite material structures combining multiple InxGa1-xN layers with different indium compositions (x values ranging from 0.1 to 0.5) to create a quantum well intermixing structure. This composite approach enables tailored optical properties that enhance light emission intensity from each μ-LED pixel while maintaining the small form factor necessary for high pixel density displays.

Inventive Principle:
Principle #40Composite materials

3Loss of energy

If quantum well intermixing is used to enhance radiative recombination, then light emission efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveradiative recombination efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent manages manufacturing complexity through parameter changes by optimizing the indium composition gradient (x values from 0.1 to 0.5) and layer thicknesses (5nm-50nm) in the quantum well structure. These controlled parameter variations enable enhanced radiative recombination while maintaining compatibility with existing semiconductor fabrication processes, balancing performance improvement with manufacturability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These approaches enhance the efficiency of μ-LEDs by increasing radiative recombination, reducing non-radiative recombination, and improving luminosity, enabling high current densities and contrast ranges necessary for automotive and augmented reality applications.

Implementation Method 1

enhance radiative recombination

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 2

quantum well intermixing techniques to enhance radiative recombination

Methodology Applied
Scientific EffectQuantum well intermixing:

Implementation Method 3

epitaxial growth methods

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS12199219B2μ-LED, μ-LED device, display and method for the same
Publication Date: 2025.01.14 OSRAM OPTO SEMICON GMBH & CO OHG
  • US12199219B2 patent drawing
  • US12199219B2 patent drawing
  • US12199219B2 patent drawing

AI summary

The invention relates to various aspects of a μ-LED or a μ-LED array for augmented reality or lighting applications, in particular in the automotive field. The μ-LED is characterized by particularly small dimensions in the range of a few μm.