Microlens Array Layout for Image Sensors With Reduced Petal Flare

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Solution Overview

Problem

Current image sensors face challenges in achieving improved output quality due to issues with microlens arrangement and diffraction patterns, leading to petal flare and reduced signal-to-noise ratio.

Innovation Solution

The proposed image sensor incorporates a periodic structure of microlenses with varying sizes and offsets, arranged in an M×N array, which disperses diffracted light and reduces petal flare by increasing the arrangement period of the grid pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If microlenses are arranged in a regular grid pattern, then manufacturing is simple, but diffraction patterns cause petal flare and reduced signal-to-noise ratio

Engineering Contradiction:
Improvemicrolens arrangement simplicityVSAvoidpetal flare and diffraction patterns
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by intentionally introducing irregularities in the microlens array configuration. Specifically, certain microlenses are removed or displaced from their expected positions in a regular grid, creating an asymmetric pattern that disrupts the formation of diffraction patterns and petal flare while maintaining overall periodic structure for manufacturability.

Inventive Principle:
Principle #4Asymmetry

2Object-affected harmful factors

If microlens arrangement period is increased, then petal flare is reduced, but device complexity increases

Engineering Contradiction:
Improvepetal flare visibilityVSAvoidmicrolens arrangement complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the microlens array into multiple periodic structures with different periods and orientations. Instead of using a single complex irregular pattern, the array is divided into repeating units of simpler periodic structures, which reduces manufacturing complexity while still achieving petal flare suppression through the combined effect of multiple periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic action by creating multiple periodic structures with different periods (e.g., 2×2, 3×3, 4×4 microlens groups) arranged in a larger periodic pattern. This layered periodic approach systematically suppresses diffraction patterns at multiple spatial frequencies, reducing petal flare while maintaining manufacturability through repetition of standardized units.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces petal flare visibility and enhances the signal-to-noise ratio by dispersing diffracted light, thereby improving image sensor output quality.

Implementation Method 1

a plurality of microlenses on the color filters

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

The plurality of microlenses are arranged in an array of the microlenses with a periodic structure... disperses diffracted light and reduces petal flare

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

Each of the pixels includes a photodiode. The photodiode serves to convert incident light into electrical signals

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS20240194713A1Image sensor
Publication Date: 2024.06.13 SAMSUNG ELECTRONICS CO LTD
  • US20240194713A1 patent drawing
  • US20240194713A1 patent drawing
  • US20240194713A1 patent drawing

AI summary

Disclosed is an image sensor comprising a first substrate including pixel sections each of which includes a photoelectric conversion region; a plurality of color filters on the pixel sections and on a first surface of the first substrate, and a plurality of microlenses on the color filters. An array of the microlenses includes a repetitive periodic structure. The periodic structure includes a first microlens, a second microlens, and a third microlens that are sequentially arranged adjacent to each other along a first direction. A first spacing in the first direction between the first and second microlenses is substantially the same as a second spacing in the first direction between the second and third microlenses. A first pitch in the first direction between the first and second microlenses is different from a second pitch in the first direction between the second and third microlenses.