Microlens Array Shape Optimization for Color Sensitivity

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Solution Overview

Problem

Existing solid-state image pickup devices with RGB color pixels do not optimize sensitivity characteristics for each color, as microlenses are typically formed with the same shape for red and blue pixels, not considering wavelength dispersion of optical refractive index.

Innovation Solution

A solid-state image pickup device with a microlens array where each microlens has a unique shape corresponding to the color of the pixel, with red, green, and blue microlenses having different curvature radii optimized for their respective wavelengths, and ends of adjacent microlenses either in contact or overlapping, to enhance sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If microlenses are formed with the same shape for red and blue pixels, then manufacturing is simplified, but sensitivity characteristics for each color are not optimized

Engineering Contradiction:
Improvemicrolens formation processVSAvoidsensitivity characteristics optimization
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by forming microlenses with different shapes (different curvature radii) for different color pixels (red, green, blue) based on their specific wavelength requirements. Each microlens shape is locally optimized for its corresponding color's sensitivity characteristics, rather than using a uniform shape for all pixels.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the curvature radius parameter of microlenses according to the wavelength of each color. By adjusting this geometric parameter, the patent optimizes light collection efficiency for each color channel, transforming a single-parameter design into a multi-parameter optimized system.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If microlenses are formed with gaps between adjacent pixels, then thermal fusion during manufacturing is avoided, but light collection efficiency is reduced

Engineering Contradiction:
Improvepattern stability during thermal reflowVSAvoidlight collection efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the curvature radius parameter of microlenses to enable adjacent microlenses to contact or overlap without causing pattern breakdown during thermal reflow. By optimizing the curvature radius, the patent achieves both high light collection efficiency (no gaps) and manufacturing reliability (no thermal fusion).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration optimizes sensitivity characteristics for each color, improving image quality by enhancing light collection and transmission, allowing for higher sensitivity and better image capture.

Implementation Method 1

a microlens array section including a plurality of microlenses each configured to collect the light for corresponding one of the pixels

Methodology Applied
Scientific EffectLight collection and concentration: Lens

Implementation Method 2

a filter section including filters that are disposed corresponding to respective pixels, and each allowing light of a color that corresponds to corresponding one of the pixels to transmit therethrough

Methodology Applied
Scientific EffectOptical filtering and wavelength selection: Filter (optical)

Data Source

PatentUS11688751B2Solid-state image pickup device, electronic apparatus, and manufacturing method
Publication Date: 2023.06.27 SONY SEMICON SOLUTIONS CORP
  • US11688751B2 patent drawing
  • US11688751B2 patent drawing
  • US11688751B2 patent drawing

AI summary

A solid-state image pickup device includes: a filter section including filters that are disposed corresponding to respective pixels, and each allowing light of a color that corresponds to corresponding one of the pixels to transmit therethrough, in which the pixels are each configured to receive the light of the predetermined color; and a microlens array section including a plurality of microlenses each configured to collect the light for corresponding one of the pixels, in which the microlenses are stacked with respect to the filter section, and are arranged in an array pattern corresponding to the respective pixels. The microlenses have two or more shapes that are different from one another corresponding to the respective colors of the light to be received by the pixels, and each having an end that is in contact with the end of adjacent one of the microlenses.