Microlens Array with Varying Diameters for Image Sensor Quantum Efficiency

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Solution Overview

Problem

Existing image sensors, particularly those using backside illumination technology, have limitations in achieving high-quality image signals, as they do not effectively optimize light transmission across different microlenses, affecting image quality.

Innovation Solution

The image sensor incorporates a microlens array with first and second microlenses of varying diameters, where the first microlenses have larger diameters than the second microlenses, enhancing light transmission and quantum efficiency, particularly for green light, by strategically arranging them on the sensing layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If uniform microlenses are used across the sensing layer, then manufacturing is simplified, but light transmission efficiency and quantum efficiency are insufficient

Engineering Contradiction:
Improvemicrolens array fabricationVSAvoidquantum efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by varying microlens diameters based on their position in the array. Microlenses at different locations (edge vs center) have different diameters to compensate for non-uniform light distribution across the sensing layer, thereby optimizing quantum efficiency locally while maintaining a systematic manufacturing approach

Inventive Principle:
Principle #3Local quality

2Reliability

If larger microlenses are used, then light transmission and quantum efficiency improve, but the complexity of the microlens array design increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidmicrolens array configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the diameter parameter of microlenses systematically across the array. By varying this single geometric parameter based on position, the patent optimizes light transmission and quantum efficiency without introducing complex structural changes, maintaining manufacturing feasibility while improving performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the quantum efficiency and image quality by increasing the amount of light passing through the first microlenses, specifically benefiting the green color channel, thereby enhancing the overall image generated by the sensor.

Implementation Method 1

since the diameter of the first microlens is greater than the diameter of the second microlenses, the quantity of light passing through the first microlens is greater than the quantity of light passing through the second microlens

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

The first microlens is disposed on the sensing layer. The second microlenses are disposed on the sensing layer adjacent to the first microlens

Methodology Applied
Scientific EffectOptical focusing: Lens

Data Source

PatentUS10566365B2Image sensor
Publication Date: 2020.02.18 VISERA TECH CO LTD
  • US10566365B2 patent drawing
  • US10566365B2 patent drawing
  • US10566365B2 patent drawing

AI summary

An image sensor includes a sensing layer, a first microlens, and a number of second microlenses. The first microlens is disposed on the sensing layer. The second microlenses are disposed on the sensing layer adjacent to the first microlens. The diameter of the first microlens is greater than the diameter of each of the second microlenses.