Microlens Display Structure for Viewing Angle and Light Leakage Control

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Solution Overview

Problem

Existing display apparatuses, particularly OLED displays on vehicles, face challenges in controlling the viewing angle to ensure privacy and prevent light leakage while maintaining luminance and manufacturing efficiency.

Innovation Solution

A display apparatus design featuring a substrate with a display area and non-display area, incorporating microlenses and light-blocking patterns on each pixel to control light emission paths and prevent light leakage, while simplifying manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a light-blocking layer is disposed between the microlens and the light-emitting part, then light leakage is prevented, but the number of layers increases and manufacturing complexity increases

Engineering Contradiction:
Improvelight leakageVSAvoidnumber of layers
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The light-blocking function is extracted from a separate layer and integrated directly into the microlens structure through the light-blocking pattern formed on the microlens surface. This eliminates the need for a distinct light-blocking layer between the microlens and light-emitting part, reducing total layer count while maintaining light leakage prevention

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The light-blocking pattern is merged with the microlens structure, combining the light focusing function of the microlens with the light blocking function in a single integrated component. This reduces the number of separate layers and simplifies the overall device structure

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If the light-blocking pattern is disposed directly on the microlens, then manufacturing process is simplified, but light leakage control may be compromised

Engineering Contradiction:
Improvemanufacturing processVSAvoidlight leakage
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The light-blocking pattern is formed directly on the microlens surface in the same manufacturing process, merging two functions (light blocking and light focusing) into one component. This integration simplifies the manufacturing process by reducing the number of separate fabrication steps and layer deposition processes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light-blocking pattern is applied locally to specific regions of the microlens surface where light leakage occurs, rather than covering the entire structure. This localized approach maintains effective light leakage control while minimizing interference with the microlens light focusing function

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If viewing angle is limited for privacy protection, then privacy is protected, but luminance may be reduced

Engineering Contradiction:
Improveprivacy protectionVSAvoidluminance
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The light-blocking pattern is applied locally to specific angular regions of the microlens rather than uniformly across the entire display. This allows the display to maintain high luminance for front-facing viewers while blocking light leakage at specific side angles, achieving privacy protection without significant luminance loss

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of blocking light in all directions, the light-blocking pattern applies partial blocking only to the specific angular ranges where privacy concerns exist. This partial action approach maintains overall luminance while providing targeted privacy protection at critical viewing angles

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively controls light emission at specific angles, prevents light leakage, maintains luminance, and simplifies manufacturing, enhancing aesthetic appeal and reducing production energy.

Implementation Method 1

a microlens disposed on the light-emitting part

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 2

a light-blocking pattern on a surface of the microlens

Methodology Applied
Scientific EffectLight absorption and blocking: Absorption (EM radiation)

Data Source

PatentUS20260059983A1Display apparatus
Publication Date: 2026.02.26 LG DISPLAY CO LTD
  • US20260059983A1 patent drawing
  • US20260059983A1 patent drawing
  • US20260059983A1 patent drawing

AI summary

A display apparatus according to one embodiment of the present specification includes a substrate including a display area displaying a screen and a non-display area around the display area, a plurality of pixels disposed in the display area, a microlens disposed on the plurality of pixels on the substrate, and a light-blocking pattern on a surface of the microlens, wherein the plurality of pixels each include a plurality of sub-pixels, the microlens is disposed in each of the plurality of sub-pixels, the plurality of sub-pixels of the pixel are disposed in a first direction, and the pixels are repeatedly disposed in the first direction and a second direction intersecting the first direction.