Microneedle Array for Precise Dermal Filler Delivery

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Solution Overview

Problem

Current methods for skin augmentation, such as injecting dermal fillers, are painful, inefficient, and require professional administration, and cannot effectively address fine wrinkles or lines, often resulting in uneven results and waste of material.

Innovation Solution

The development of microneedles with biocompatible materials that deliver augmentation compositions directly to the dermis or hypodermis layer, allowing for easy, pain-free, and precise application of skin fillers, including hydroxyapatite and hyaluronic acid, using a microneedle array applicator that facilitates self-administration and reduces side effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional needle injection methods are used for skin augmentation, then dermal fillers can be delivered to the skin, but the procedure is painful and requires professional administration

Engineering Contradiction:
Improveease of administrationVSAvoidpain
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The injection device is segmented into multiple microneedles arranged in an array, with each needle independently delivering filler material. This segmentation allows distributed penetration of the skin barrier, reducing the trauma and pain associated with traditional single-needle injections while enabling precise delivery to the dermis layer

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microneedles are designed as disposable, single-use components that are discarded after one application. This eliminates the need for sterilization and reduces the risk of infection, while the temporary nature of the needles ensures minimal tissue damage and rapid recovery, making the procedure more comfortable for patients

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Manufacturing precision

If traditional needle injection methods are used, then skin augmentation can be performed, but the results are uneven and material is wasted

Engineering Contradiction:
Improvedelivery precisionVSAvoidfiller material waste
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

Each microneedle in the array is configured with specific dimensions and properties tailored to deliver filler material to precise locations in the dermis. The needles vary in length and diameter to target different depths and areas, ensuring uniform distribution of the augmentation material and eliminating the waste associated with traditional injection methods

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The injection approach transitions from a single-point vertical insertion to a multi-point spatial distribution across the treatment area. The array of microneedles delivers filler material simultaneously at multiple locations and depths, creating homogeneous results and maximizing material utilization by placing filler exactly where needed in the dermal layer

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If traditional needle injection is used, then dermal fillers can be administered, but fine wrinkles and lines cannot be effectively addressed

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidtarget area precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The microneedle array is configured with needles of varying lengths and diameters that can be selectively positioned to target specific areas such as fine wrinkles and lines. This local customization allows precise delivery of filler material to the dermis layer, effectively addressing fine skin imperfections that cannot be treated with traditional needle methods

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The microneedle array delivers filler material to a greater depth and with finer precision than traditional needles, enabling treatment of fine wrinkles and lines. The controlled penetration depth and distributed delivery pattern allow partial treatment of specific areas, achieving the desired cosmetic effect without over-treatment or material waste

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12161831B2Microneedles and compositions for skin augmentation
Publication Date: 2024.12.10 AMIR AVRAHAM
  • US12161831B2 patent drawing
  • US12161831B2 patent drawing
  • US12161831B2 patent drawing

AI summary

The present invention provides microneedles for administration of biocompatible materials effective in augmentation of skin or other skin treatments, and applicators comprising such microneedles. In particular, the microneedles and applicators of the present invention are aimed at filling the undesired lines, wrinkles, depressed scars and folds of a subject's facial and neck skin and restoring youthful fullness to the skin.