Microneedle Array Placement Feedback for Wearable Biosensors

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Solution Overview

Problem

Existing wearable biosensors face challenges in reliably and repeatably inserting submillimeter microneedles into the skin for accurate biomolecular monitoring, lacking real-time feedback on proper placement and continuous monitoring.

Innovation Solution

A wearable biosensor device with a force touch sensor and feedback indicator provides real-time guidance and confirmation of microneedle placement, using a microneedle array with bioelectronic measurement to ensure proper insertion and continuous monitoring, and includes a bioelectronic measurement component for verification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If microneedles are inserted manually without feedback mechanism, then device complexity is reduced, but placement precision and reliability deteriorate

Engineering Contradiction:
Improvemicroneedle placement precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism using a force sensor that detects when adequate force is applied to insert microneedles into the skin. The system provides real-time feedback through indicators (LEDs, vibrations, or audio signals) to guide the user on proper placement and insertion depth, ensuring consistent and accurate microneedle deployment without requiring manual estimation of insertion force.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If no real-time feedback is provided during microneedle insertion, then ease of operation is improved, but measurement precision and reliability deteriorate

Engineering Contradiction:
Improvebiofluid access verificationVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system incorporates a force sensor that provides real-time feedback during microneedle insertion by detecting when the needle tips have successfully penetrated the skin and accessed biofluid. The feedback indicator confirms proper insertion to the user, ensuring accurate biofluid access verification while maintaining simple operation through intuitive signals.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If microneedle insertion force is not monitored, then device complexity is reduced, but skin damage increases

Engineering Contradiction:
Improveskin damageVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The force sensor monitors the insertion force applied to microneedles in real-time and provides feedback to the user through indicators. This feedback mechanism guides the user to apply adequate but not excessive force, preventing skin damage while ensuring proper microneedle insertion. The system alerts the user when the optimal force range is achieved, minimizing harmful effects on the skin.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures accurate and continuous access to biofluids like ISF for biomolecular monitoring by providing real-time feedback on microneedle placement, minimizing skin damage and improving long-term stability.

Implementation Method 1

a force touch sensor configured to measure force applied during placement or anytime during the life of the device of the microneedle array into skin of a user

Methodology Applied
Scientific EffectPressure sensing: Pressure Gradient

Implementation Method 2

a bioelectronic measurement component which compares electrical signals for the microneedles to notify the wearer that the microneedles have reached a biofluid in the body

Methodology Applied
Scientific EffectElectrical signal detection: Electrical Impedance Tomography

Implementation Method 3

at least one of the microneedles is configured as a working electrode to detect an electrical signal from a reaction with a target analyte exposed to the microneedle array in a biofluid of a body of a wearer

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS12465250B2Wearable biosensor device with improved microneedle array placement
Publication Date: 2025.11.11 AQUILX INC
  • US12465250B2 patent drawing
  • US12465250B2 patent drawing
  • US12465250B2 patent drawing

AI summary

A biowearable sensor device is disclosed with improved features in the microneedle array and the electronics unit which, without limitation, reduce damage to the microneedles from excessive force which can occurring during placement, and verify proper placement of the microneedle tips in a biofluid in the skin layers of the wearer, both during placement and the entire life of the device.