Microphone Array EMI Shielding via Layered PCB Segmentation

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Solution Overview

Problem

Conventional microphone arrays with electromagnetic interference (EMI) shielding means fail to provide full protection against external electromagnetic waves, as these waves can penetrate through the circuit board and affect the integrated circuit in multi-microphone setups.

Innovation Solution

A microphone array design featuring a circuit board with three layers, including a first shielding part with a fixed electric potential, a second shielding part also with a fixed electric potential, and an electrically conductive part connecting these layers to create an EMI shielding mechanism, ensuring that both microphones are electrically connected and grounded, thereby preventing EMI from reaching the integrated circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single metal housing is used as EMI shielding means, then the single microphone is protected from EMI, but the integrated circuit in a microphone array is still vulnerable to EMI penetration through the circuit board

Engineering Contradiction:
ImproveEMI protectionVSAvoidEMI penetration through circuit board
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The circuit board is divided into multiple layers with distinct EMI shielding parts at different levels. The first shielding part is located at the first layer where the integrated circuit is mounted, the second shielding part is at the third layer, creating segmented shielding zones that collectively protect the vulnerable integrated circuit from EMI penetration through the circuit board

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The EMI protection is extended from a single-dimensional housing shield to a multi-layered three-dimensional shielding structure within the circuit board. By adding shielding parts at different layers (first layer and third layer) and connecting them through vertical conductive paths, the protection spans multiple spatial dimensions, effectively blocking EMI from penetrating through the circuit board

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple microphones are mounted on a circuit board, then microphone array functionality is achieved, but the integrated circuit becomes vulnerable to EMI penetration

Engineering Contradiction:
Improvemicrophone array functionalityVSAvoidintegrated circuit protection from EMI
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The circuit board structure is segmented into multiple functional layers with dedicated EMI shielding parts. The first shielding part at the first layer directly protects the integrated circuit, while the second shielding part at the third layer provides additional protection, creating segmented shielding zones that maintain microphone array functionality while protecting the integrated circuit

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrically conductive parts that penetrate through the circuit board layers act as intermediaries, connecting the first shielding part and the second shielding part to form a continuous EMI shielding barrier. This intermediary conductive structure enables the integrated circuit to be protected from EMI while maintaining electrical connectivity for microphone array operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed design effectively shields the integrated circuit and conducting wires from EMI, ensuring reliable operation of the microphone array by preventing electromagnetic interference from external sources.

Implementation Method 1

The first layer comprises a first shielding part with a fixed electric potential. The third layer comprises a second shielding part with the fixed electric potential... effectively shields the integrated circuit and conducting wires from EMI

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

The second layer comprises an electrically conductive part running between the first and second shielding parts... electrically connected to the first microphone through the electrically conductive part

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7729500B2Microphone array with electromagnetic interference shielding means
Publication Date: 2010.06.01 FORTEMEDIA INC
  • US7729500B2 patent drawing
  • US7729500B2 patent drawing
  • US7729500B2 patent drawing

AI summary

A microphone array comprises a circuit board, a first microphone, and a second microphone. The circuit board comprises a first layer, a third layer, and a second layer sandwiched between the first and third layers. The first layer comprises a first shielding part with a fixed electric potential. The third layer comprises a second shielding part with the fixed electric potential. The second layer comprises an electrically conductive part running between the first and second shielding parts. The first microphone is attached to the first layer of the circuit board. The second microphone is attached to the first layer of the circuit board and electrically connected to the first microphone through the electrically conductive part of the second layer of the circuit board.