Microphone Assembly Frame Integration for Shock Resistance

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Solution Overview

Problem

Existing personal media devices face challenges in withstanding physical stress and maintaining sound quality due to inadequate structural rigidity and positioning of microphone assemblies, which are susceptible to damage from external forces and vibrations.

Innovation Solution

Integrating the microphone assembly with the media device's frame, which provides enhanced structural support, allowing for flexible positioning and improved sound reception while minimizing interference from vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the microphone assembly is mounted on an internal printed circuit board or housing, then the device can be compact, but the microphone assembly becomes susceptible to physical stress and damage from impact

Engineering Contradiction:
Improvedevice sizeVSAvoidmicrophone assembly durability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The microphone assembly is separated from the main housing and PCB structure, mounted independently on the frame. This segmentation allows the microphone to be positioned optimally for both compactness and shock resistance, as it is no longer rigidly coupled to vulnerable internal components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame serves as an intermediary mounting structure between the housing and the microphone assembly. By mounting the microphone to the frame rather than directly to the housing or PCB, the design introduces a intermediate mounting point that provides both structural support and shock isolation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the microphone assembly uses flexible mounting, then impact resistance is improved, but structural rigidity is insufficient to mitigate vibrations and interference

Engineering Contradiction:
Improveimpact resistanceVSAvoidstructural rigidity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The frame provides localized rigid mounting points for the microphone assembly at specific locations optimized for both shock resistance and vibration mitigation. The frame's structural design incorporates rigid support exactly where the microphone is mounted, while allowing flexibility elsewhere in the device structure

Inventive Principle:
Principle #3Local quality

3Measurement precision

If the microphone assembly is positioned close to the external aperture, then sound reception is improved, but component arrangement flexibility is limited in compact devices

Engineering Contradiction:
Improvesound reception qualityVSAvoidcomponent arrangement flexibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The frame provides a three-dimensional mounting structure that allows the microphone assembly to be positioned at optimal distances from the external aperture while accommodating other components in the limited space. The frame extends in multiple dimensions, enabling precise positioning of the microphone relative to the aperture and other components

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integration of the microphone assembly with the frame enhances its ability to withstand physical stresses and vibrations, maintaining sound quality and enabling flexible component arrangement within a compact form factor.

Implementation Method 1

the frame generally has greater structural strength than, for example, a housing or internal circuit board of the media device

Methodology Applied
Scientific EffectStructural rigidity:

Implementation Method 2

devices capable of receiving information in the form of acoustic signals, sound, or sound waves and converting this information into electronic signals

Methodology Applied
Scientific EffectTransduction:

Data Source

PatentUS8306252B2Integrated microphone assembly for personal media device
Publication Date: 2012.11.06 APPLE INC
  • US8306252B2 patent drawing
  • US8306252B2 patent drawing
  • US8306252B2 patent drawing

AI summary

Systems and methods are provided for media devices including a housing, a frame disposed adjacent to the housing, and a microphone assembly that is integrated with the frame for receiving sound.