Microphone Encapsulation With Segmented Acoustic Paths

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Solution Overview

Problem

Conventional microphones with a single acoustic transducer suffer from poor audio capture performance and noise suppression due to shared acoustic through-holes with sound inlet holes, leading to decreased audio quality.

Innovation Solution

A microphone encapsulation structure featuring a plurality of acoustic transducers arranged on a PCB substrate with separate acoustic through-holes and ASIC chips connected via gold wire, ensuring sound travels the same distance to each transducer, reducing noise and maintaining sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If multiple acoustic transducers share a common acoustic cavity with sound inlet holes, then the microphone structure is compact, but noise is generated and audio performance deteriorates

Engineering Contradiction:
Improvemicrophone structure compactnessVSAvoidnoise generation
Core Design Contradiction:
Volume of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent divides the acoustic path into separate segments: sound inlet holes lead to a sound inlet cavity, while acoustic transducers have dedicated acoustic through-holes leading to an acoustic cavity. This segmentation prevents sound waves from taking different paths and eliminates the noise caused by shared acoustic cavities, while maintaining a compact overall structure.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If multiple acoustic transducers are used to improve audio capture performance, then audio quality improves, but the acoustic through-holes share a common cavity leading to noise

Engineering Contradiction:
Improveaudio capture performanceVSAvoidnoise
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent implements separate acoustic pathways for each transducer by providing individual acoustic through-holes in the PCB substrate, while sound inlet holes lead to a separate sound inlet cavity. This segmentation allows multiple transducers to operate independently without noise interference, maintaining high audio capture performance.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If sound travels through shared acoustic cavities to multiple transducers, then the structure is simplified, but sound travel distances differ causing noise

Engineering Contradiction:
Improveacoustic structure complexityVSAvoidnoise from unequal sound travel
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent segments the acoustic structure into distinct pathways: sound inlet holes connect to a sound inlet cavity, while each acoustic transducer has its own acoustic through-hole connecting to the acoustic cavity. This segmentation ensures equal sound travel distance to each transducer without requiring complex structural adjustments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by positioning acoustic transducers at specific locations on the PCB substrate and providing acoustic through-holes at corresponding positions, ensuring that each transducer receives sound waves at the optimal distance and angle, thereby eliminating noise from unequal sound travel.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively suppresses noise and enhances audio performance by ensuring consistent sound quality and sensitivity across multiple transducers, comparable to a single transducer, while maintaining compactness and electrostatic shielding.

Implementation Method 1

The acoustic transducer 2 converts sound pressure into electrical signals

Methodology Applied
Scientific EffectAcoustic transduction:

Implementation Method 2

a plurality of ASIC (Application Specific Integrated Circuit) chips each connected to one of the plurality of acoustic transducers via gold wire

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11102562B2Microphone encapsulation structure having a plurality of transducers
Publication Date: 2021.08.24 ZILLTEK TECH SHANGHAI
  • US11102562B2 patent drawing
  • US11102562B2 patent drawing
  • US11102562B2 patent drawing

AI summary

The invention discloses a microphone encapsulation structure having a plurality of transducers, comprising: a housing; a circuit base plate, wherein the circuit base plate and the housing form an acoustic cavity, and a first acoustic through-hole is provided on the circuit base plate; a PCB (Printed Circuit Board) substrate disposed at a top of the circuit base plate, wherein the PCB substrate is provided with a plurality of second acoustic through-holes and the PCB substrate is provided with: a plurality of acoustic transducers each disposed directly above one of the plurality of second acoustic through-holes; and a plurality of ASIC (Application Specific Integrated Circuit) chips each connected to one of the plurality of acoustic transducers via gold wire.