Microplasma Ozonized Mist Sterilizer with Catalytic Decomposition

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Solution Overview

Problem

Existing sterilization methods lack effectiveness in using low-temperature microplasma-generated ozone to create mist for non-contact sterilization and fail to efficiently reduce residual ozone, limiting the stability and environmental friendliness of the process.

Innovation Solution

A non-contact microplasma ozonized mist radical sterilizer is designed with a high-concentration oxygen generator, ozone decomposer, microplasma ozone generator, air volume control, air circulation pump, and mist generator, which generates ozone at low temperature, decomposes residual ozone into oxygen, and collects mist for final sterilization, utilizing OH radicals for effective air and surface sterilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If low-temperature microplasma is used to generate ozone for sterilization, then sterilization effectiveness is improved, but residual ozone remains that requires additional processing

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidresidual ozone
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful residual ozone into beneficial oxygen through a catalyst-containing filter. The filter captures ozone and transforms it into oxygen through catalytic decomposition, turning a harmful byproduct into a useful substance that enhances the sterilization process while ensuring safety.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a catalyst-containing filter as an intermediary component between the ozone generation and the environment. This filter acts as a mediator that decomposes ozone into oxygen, allowing the system to benefit from ozone's sterilization properties while eliminating its harmful residual effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If chemical disinfectants are used for sterilization, then sterilization is achieved, but environmental pollution and health concerns arise

Engineering Contradiction:
ImprovesterilizationVSAvoidchemical pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces chemical disinfectants with a physical-chemical process involving low-temperature microplasma and catalytic decomposition. Instead of using harmful chemical agents, the system uses plasma-generated ozone followed by catalytic conversion to oxygen, achieving sterilization through physical and chemical transformations rather than chemical disinfection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameter of sterilization from chemical-based to plasma-based. By using low-temperature microplasma to generate ozone and then converting it to oxygen through catalysis, the system achieves sterilization through controlled physical-chemical parameter changes rather than chemical disinfectant application.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a complete sterilization system with ozone generation and decomposition is implemented, then sterilization stability is improved, but device complexity increases

Engineering Contradiction:
Improvesterilization stabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the ozone generation and decomposition functions into an integrated system where the catalyst-containing filter serves dual purposes: it filters particles and simultaneously decomposes ozone into oxygen. This merging of functions reduces the need for separate components and simplifies the overall system structure while maintaining sterilization stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The catalyst-containing filter is designed with multi-functionality, serving both as a particle filter and an ozone decomposition device. This universal component performs multiple functions within a single element, reducing system complexity while ensuring stable and complete sterilization through coordinated ozone generation and decomposition.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively generates mist for sterilization using low-temperature microplasma ozone, reduces ozone to oxygen for environmental safety, and improves sterilization stability by using OH radicals, eliminating the need for chemical disinfectants and enhancing the efficiency of air and surface sterilization.

Implementation Method 1

low-temperature microplasma-generated ozone

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

ozone generated with low-temperature microplasma

Methodology Applied
Scientific EffectOzone generation through plasma: Ozone

Implementation Method 3

ozone depletion filter to reduce ozone to oxygen

Methodology Applied
Scientific EffectCatalytic decomposition: Catalysis

Implementation Method 4

performs sterilization using OH radicals generated in water

Methodology Applied
Scientific EffectOH radical generation: Plasma

Data Source

PatentUS12042575B2Non-contact microplasma ozonized mist radical sterilizer
Publication Date: 2024.07.23 CAST CO LTD
  • US12042575B2 patent drawing
  • US12042575B2 patent drawing
  • US12042575B2 patent drawing

AI summary

The present invention relates to a non-contact microplasma ozonized mist radical sterilizer. The present invention minimizes two discharge spaces to a micro size to lower a breakdown voltage, concentrates electromagnetic fields using micro-patterns to induce micro-discharge at a normal pressure, and generates plasma through glow discharge, to increase electron density and reduce power consumption according to generation of microplasma. When oxygen and air are injected as reaction gases using this principle, ozone is generated as active species, and the generated ozone is used for various purposes such as removing pests, reducing ethylene, and sterilizing harmful bacteria. Sterilization is improved by sterilizing air and generating mist using ozone generated from microplasma, and then decomposition and drying of ozone gas are performed using a heat generation device and a catalytic method.