Microporous Film Stretching Sequence for Lower-Cost Production

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Solution Overview

Problem

Existing methods for producing microporous films require biaxial stretching machines, which are costly and not universally accessible, limiting the production of films with desired material properties and breathability characteristics.

Innovation Solution

A preparation method using uniaxial stretching equipment to produce microporous films with favorable breathability characteristics, involving steps such as nonporous precursor extrusion, annealing and aging, longitudinal and transverse stretching without concurrent relaxation, and transverse relaxation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If biaxial stretching machines are used to produce microporous films, then the material properties and breathability characteristics are improved, but the equipment investment cost increases

Engineering Contradiction:
Improvematerial properties and breathability characteristicsVSAvoidequipment investment cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent divides the stretching process into two separate sequential operations (longitudinal stretching followed by transverse stretching) instead of using a single biaxial stretching machine. This segmentation allows the use of simpler, less expensive uniaxial stretching equipment while achieving the same microporous film quality, thereby reducing equipment investment cost while maintaining manufacturing precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary aging step between longitudinal and transverse stretching processes. This aging step acts as a mediator that allows the film to stabilize its structure before the second stretching operation, enabling the use of sequential uniaxial stretching instead of simultaneous biaxial stretching, thus reducing equipment complexity and cost while maintaining product quality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If biaxial stretching machines are used to produce microporous films, then the desired material properties are achieved, but the production process complexity increases

Engineering Contradiction:
Improvematerial propertiesVSAvoidproduction process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex biaxial stretching process into simpler sequential uniaxial stretching steps with an intermediate aging phase. This segmentation reduces device complexity by using standard uniaxial stretching equipment instead of complex biaxial stretching machines, while maintaining the desired material properties through the combined effect of the sequential processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies preliminary aging treatment to the film after longitudinal stretching and before transverse stretching. This preliminary action prepares the film structure to accommodate the second stretching operation, simplifying the overall process by allowing the use of separate uniaxial machines instead of requiring complex synchronized biaxial stretching equipment

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves the desired balance of material properties and breathability characteristics similar to those produced by biaxial stretching, while reducing equipment investment costs and simplifying the production process.

Implementation Method 1

causing the nonporous precursor to produce a recrystallization phenomenon at a temperature relatively lower than the extrusion temperature, to complete annealing

Methodology Applied
Scientific EffectRecrystallization: Crystallisation

Implementation Method 2

carrying out at least one transverse stretching on the longitudinal stretched film without concurrently carrying out longitudinal relaxation

Methodology Applied
Scientific EffectMechanical deformation: Deformation

Implementation Method 3

carrying out at least one transverse relaxation on the longitudinal/transverse stretched film

Methodology Applied
Scientific EffectStress relaxation: Stress Relaxation

Data Source

PatentUS20250170770A1Preparation method for microporous film
Publication Date: 2025.05.29 FOREBOND ADVANCED MATERIAL CO LTD
  • US20250170770A1 patent drawing
  • US20250170770A1 patent drawing
  • US20250170770A1 patent drawing

AI summary

The present invention provides a preparation method for microporous film, wherein the method uses dry stretch film technology. In addition, no grease is added to a polymer material for subsequent removal to create pores, nor is there any pore-forming microparticles added that promote the formation of micropores. The methodology steps include: a) a nonporous precursor extrusion process; b) an annealing and aging process; c) a longitudinal stretching with or without transverse relaxation process3; d) a transverse stretching without longitudinal relaxation process; e) a transverse relaxation process; and f) a winding process.