Actuatable Micropost Arrays for High-Plex Isothermal Amplification

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Solution Overview

Problem

Current nucleic acid amplification technologies face challenges in achieving fast, highly multiplexed, cost-effective, and point-of-care compatible diagnostics for infectious diseases, particularly in differentiating quarantine-requiring and non-quarantine-requiring infections, with existing methods suffering from primer interference, space requirements, and efficiency drops in solid-phase PCR.

Innovation Solution

A microfluidic device with a reaction chamber featuring actuatable microposts and capture probe arrays, integrated with isothermal amplification reagents, enhances fluid mixing and hybridization through magnetic, thermal, or sonic actuation, allowing for high-plex nucleic acid amplification in a compact format.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If spatial encoding using multi-pot design is used to achieve robust high-plex INAA, then primer interference is reduced, but the physical space required increases significantly and sample volume per reaction well decreases

Engineering Contradiction:
Improverobustness of high-plex amplificationVSAvoidphysical space on test consumable
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from spatial multiplexing across multiple separate reaction chambers (2D/3D space) to temporal multiplexing within a single chamber using sequential primer activation (time dimension). This allows high-plex detection without proportionally increasing physical device area, as all multiplexed targets are processed in one confined reaction space through time-separated amplification cycles.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system dynamically activates different primer sets at different time points during the isothermal amplification process. By controlling primer addition sequences and timing, the system enables multiple targets to be amplified sequentially in the same reaction chamber, transforming a static single-target assay into a dynamic multi-target assay without requiring multiple static reaction spaces.

Inventive Principle:
Principle #15Dynamics

2Reliability

If spatial encoding using multi-pot design is used to achieve robust high-plex INAA, then primer interference is reduced, but the detection limit deteriorates due to divided sample volumes

Engineering Contradiction:
Improverobustness of high-plex amplificationVSAvoidlimit of detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent merges all multiplexed target amplifications into a single reaction chamber rather than dividing the sample across multiple chambers. This consolidation ensures that the entire sample volume is available for each amplification target, maintaining high analytical sensitivity and detection limits even when detecting multiple pathogens simultaneously, unlike multi-pot designs where sample is partitioned.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system employs periodic activation of different primer sets at specific time intervals during the amplification process. This temporal sequencing allows each target to receive adequate amplification resources from the full sample volume while preventing primer interference through time-separated activation, thereby maintaining both detection sensitivity and amplification robustness.

Inventive Principle:
Principle #19Periodic action

3Device complexity

If solid-phase PCR with immobilized primers is used, then one-pot reaction is achieved, but amplification efficiency drops significantly compared to solution-phase

Engineering Contradiction:
Improvereaction setup simplicityVSAvoidamplification efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements periodic addition of primers at specific time points during the isothermal amplification process rather than having them all present from the start. This temporal control allows primers to be activated when conditions are optimal, preventing premature binding or interference while maintaining high amplification efficiency, thus achieving both simple one-pot setup and high productivity.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system changes the temporal parameters of primer availability by introducing primers at different time points during amplification. This dynamic parameter control optimizes the concentration and timing of primer-substrate interactions, maintaining high amplification efficiency comparable to solution-phase methods while retaining the simplified solid-phase one-pot format.

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If primer optimization is performed to achieve two-to-three target multiplexing in one-pot INAA, then modest multiplexing is possible, but significant optimization effort and cost are required

Engineering Contradiction:
Improvemultiplexing capabilityVSAvoidprimer optimization complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses sequential primer activation where different primer sets are introduced at different time points during the amplification process. This temporal separation inherently prevents primer-cross reactivity and interference, eliminating the need for extensive primer sequence optimization and concentration balancing that would otherwise be required for multiplexed assays, thereby reducing assay complexity while enabling high multiplexing.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system performs preliminary temporal separation of primer activation, establishing a time-based hierarchy for primer introduction. By pre-planning the sequence and timing of primer addition before the assay runs, the system eliminates the need for complex iterative optimization of primer combinations, as the temporal structure itself prevents interference from the outset.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables rapid, sensitive, and highly multiplexed nucleic acid amplification, supporting simultaneous detection of multiple pathogens with improved efficiency and reduced space requirements, suitable for point-of-care applications.

Implementation Method 1

utilizing magnetic, thermal, or sonic forces for actuation

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

utilizing magnetic, thermal, or sonic forces for actuation

Methodology Applied
Scientific EffectThermal force: Thermal Expansion

Implementation Method 3

utilizing magnetic, thermal, or sonic forces for actuation

Methodology Applied
Scientific EffectSonic force: Ultrasound

Implementation Method 4

incorporating a capture probe array and isothermal amplification reagents

Methodology Applied
Scientific EffectHybridization: Chemical Bonding

Data Source

PatentUS12606865B2System and methods of using microfluidic agitation to enhance multiplexed solid-phase isothermal nucleic acid amplification
Publication Date: 2026.04.21 REDBUD LABS INC
  • US12606865B2 patent drawing
  • US12606865B2 patent drawing
  • US12606865B2 patent drawing

AI summary

The invention provides a system and methods of multiplexed, solid-phase isothermal nucleic acid amplification. In various aspects, the invention uses a microfluidic device that includes a field of actuatable microposts in a reaction (or assay) chamber to enhance fluid flow, mixing, and hybridization/capture efficiency in a solid-phase capture assay. In various other aspects, the invention uses oligonucleotide primers immobilized in a field of actuatable microposts in a reaction chamber of a microfluidics device for capture and amplification of target-specific nucleic acids in a sample fluid. The invention provides methods of producing a micropost field (array) on a substrate for printing of a capture array (e.g., an array of primer spots). The invention also provides methods of printing an array of capture spots (e.g., primer spots) on the substrate surface of a micropost field.