Microscale Nucleic Acid Synthesis for Template-Free Genome Assembly

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Solution Overview

Problem

Existing nucleic acid synthesis methods, particularly for large de novo molecules, are limited by the requirement of a template and lack efficiency in producing complex nucleic acid molecules such as plasmids, chromosomes, and genomes.

Innovation Solution

The use of multiwell plates with magnetic beads and electrochemically generated acid (EGA) in each well, along with other reagents, allows for non-template directed synthesis of nucleic acid molecules, enabling the assembly of smaller molecules into larger structures like plasmids and genomes, with error correction processes and automated control of reagents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If template-directed PCR is used to generate nucleic acid molecules, then the process is simple and efficient, but it requires template nucleic acid which limits de novo synthesis capabilities

Engineering Contradiction:
Improvesimplicity of synthesis processVSAvoidde novo synthesis capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent segments the synthesis process into two distinct phases: (1) de novo synthesis of short oligonucleotide segments without template using chemical synthesis methods, and (2) assembly of these segments into longer nucleic acid molecules using PCR with the segments as templates. This segmentation allows each phase to use the most appropriate method for its specific requirement, resolving the contradiction between simplicity and de novo capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary chemical synthesis of short oligonucleotide segments before the PCR assembly step. These pre-synthesized segments serve as both the starting materials and templates for subsequent PCR reactions. This preliminary action enables de novo synthesis of long nucleic acid molecules by breaking down the complex task into manageable preparatory steps followed by amplification.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If chemical synthesis is used for short nucleic acid molecules, then the process is straightforward, but it cannot generate large de novo nucleic acid molecules

Engineering Contradiction:
Improvestraightforwardness of chemical synthesisVSAvoidsize of nucleic acid molecules
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent divides the nucleic acid molecule construction into segments: chemical synthesis produces short oligonucleotide segments (typically 50-200 bases), which are then assembled into longer molecules through PCR. This segmentation allows chemical synthesis to operate within its optimal size range while achieving overall large molecule construction through iterative assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested assembly strategy where short chemically-synthesized oligonucleotide segments are nested together through overlapping regions and PCR amplification to form progressively longer nucleic acid molecules. Each segment contains overlapping sequences that serve as priming sites for extension, allowing nested assembly from small to large structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If traditional PCR is used to amplify nucleic acid, then amplification is efficient, but template nucleic acid is required which limits applications

Engineering Contradiction:
Improveamplification efficiencyVSAvoidtemplate requirement
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent performs preliminary chemical synthesis of oligonucleotide segments that contain the desired sequence information, eliminating the need for pre-existing template DNA. These chemically-synthesized segments serve as the starting material for PCR, allowing amplification of sequences that did not previously exist in nature or in the system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the template requirement into manageable oligonucleotide pieces that can be chemically synthesized. Rather than requiring a complete template molecule for PCR, the system uses segmented oligonucleotides with overlapping regions that provide sufficient template information for amplification of the full-length product.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method facilitates the efficient production of large nucleic acid molecules with high sequence fidelity, enabling the synthesis of complex molecules like plasmids, chromosomes, and genomes, and their assembly into self-replicating forms, suitable for various biological pathways and cellular applications.

Implementation Method 1

the plate comprises a bead (e.g., a magnetic bead) located in each of a plurality of wells of the plate

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

an electrochemically generated acid (EGA) being present in one or more of the plurality of wells

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS12595500B2High efficiency, small volume nucleic acid synthesis
Publication Date: 2026.04.07 THERMO FISHER SCI GENEART GMBH
  • US12595500B2 patent drawing
  • US12595500B2 patent drawing
  • US12595500B2 patent drawing

AI summary

The disclosure generally relates to compositions and methods for the production of nucleic acid molecules. In some aspects, the invention allows for the microscale generation of nucleic acid molecules, optionally followed by assembly of these nucleic acid molecules into larger molecules. In some aspects, the invention allows for efficient production of nucleic acid molecules (e.g., large nucleic acid molecules such as genomes).