Microscale Plasma Separator Using Acoustic Radiation Pressure

Solution Overview

Problem

Current methods for blood plasma separation in resource-limited settings face challenges such as limited sample volume capacity, long processing times, cell lysis, and the need for electricity or specialized training, which hinder accurate viral load testing and other diagnostic applications.

Innovation Solution

A disposable device using a multi-stage filtration system with chemically induced cell aggregation and manual operation under low pressure (0.5-2 PSI) to efficiently separate plasma from whole blood without electricity or extensive training, capable of processing 30-500 μl of blood in 1-2 minutes with minimal dead volume loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If manual capillary action or plunger-driven pressure changes are used for fluid movement, then the device can operate without electricity, but the processing time is significantly lengthened

Engineering Contradiction:
Core Design Contradiction:
Use of energy by stationary objectVSLoss of time

Solution Approach 1:

The patent replaces manual capillary action and plunger-driven pressure systems with an acoustic field-based separation mechanism. Acoustic waves generate acoustic radiation pressure that drives fluid movement and cell aggregation, eliminating the need for mechanical pumps or capillary action while maintaining electricity-free operation. This resolves the contradiction by providing a non-mechanical energy transfer method that is faster than manual systems but doesn't require complex electrical equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes acoustic field-induced phase transitions in fluid dynamics, where acoustic radiation pressure creates localized pressure zones that drive plasma separation. The acoustic field causes periodic compression and rarefaction of the fluid, creating effective pressure gradients that move plasma through the filter membrane without mechanical contact. This phase-like transition in fluid behavior enables rapid separation without traditional mechanical drive systems.

Inventive Principle:
Principle #36Phase transitions

2Quantity of substance

If large blood sample volumes (30-500 μl) are processed to obtain sufficient plasma, then accurate viral load testing is enabled, but the device complexity and sample handling requirements increase

Engineering Contradiction:
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent implements self-service through acoustic field-induced cell aggregation, where blood cells automatically aggregate at acoustic pressure nodes without external mechanical manipulation. This self-organizing behavior of cells under acoustic fields eliminates the need for complex mechanical aggregation devices or manual handling steps, enabling large volume processing with simple device architecture.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent uses acoustic radiation pressure—a form of acoustic hydraulics—to drive plasma separation and cell aggregation. The acoustic field creates pressure gradients throughout the fluid volume, enabling bulk processing of large blood samples without requiring complex mechanical pumping or pressure control systems. This acoustic hydraulic approach simplifies the device while maintaining the ability to process large volumes efficiently.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If high pressure is applied during plasma separation, then faster processing is achieved, but cell lysis occurs which complicates measurements

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces direct mechanical pressure application with acoustic radiation pressure for driving plasma separation. Acoustic waves create distributed pressure gradients throughout the fluid that gently guide plasma through the filter membrane without localized high-stress zones. This substitution of mechanical pressure with acoustic field effects enables rapid separation while maintaining cell integrity, as the acoustic pressure is distributed and controllable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameter used for driving separation from mechanical pressure to acoustic radiation pressure. By controlling acoustic frequency and amplitude, the radiation pressure can be precisely tuned to achieve optimal separation speed without exceeding thresholds that cause cell lysis. This parameter control through acoustic fields enables independent optimization of separation speed and cell integrity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enables rapid, accurate, and cost-effective plasma separation, suitable for point-of-care testing, particularly in resource-limited settings, by ensuring efficient plasma extraction and compatibility with various testing platforms, thus enhancing access to HIV viral load testing and other diagnostic assays.

Implementation Method 1

a filter chamber having an inlet and an outlet, and containing at least one filter capable of separating plasma from blood cells as sample passes from an inlet side to an outlet side of the at least one filter

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a manually driven pump operationally associated with the sample collection receptacle and filter chamber for (i) drawing a predetermined volume of sample into the sample collection receptacle by a first user action and (ii) driving the predetermined volume at a substantially constant linear flow under a pressure not exceeding 2 psi from the sample collection receptacle through the filter chamber

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Data Source

PatentUS10111610B2Microscale plasma separator
Publication Date: 2018.10.30
  • US10111610B2 patent drawing
  • US10111610B2 patent drawing
  • US10111610B2 patent drawing

AI summary

The invention is directed to methods and devices for efficient separation of plasma irons whole blood which are suitable for point of care use in resource poor environments, in some embodiments, elements of such devices comprise (a) a sample collection receptacle (SCR) with at least one port, the sample collection receptacle capable of holding a predetermined volume of a sample of undiluted whole blood drawn through a port; (b) a filter chamber having an inlet and an outlet, and containing at least one filter capable of separating plasma from blood cells as sample passes from an inlet side to an outlet side of the at least one filter whenever the filter chamber is placed in Quid communication with a port of the sample collection receptacle; and (c) a manually driven pump operationally associated with the SCR and filter chamber for (i) drawing a predetermined volume of sample into ore SCR by a first user action and (ii) driving the predetermined volume at a substantially constant linear flow under a pressure not exceeding 2 psi from the SCR through the filter chamber and the outlet of the filter chamber by a second user action.