Digital Microscope Automated Workflow Collision Detection

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Solution Overview

Problem

Current digital microscopes require manual and time-consuming processes for sample placement and focusing, which can lead to potential collisions and suboptimal image capture, hindering efficient microscopy workflows.

Innovation Solution

A digital microscope equipped with multiple monitoring sensors and a sophisticated image processing system that captures a two-dimensional overview image to automate sample positioning and focusing, using software control to adjust the optical unit and sample stage, and additional sensors for collision detection and three-dimensional imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual sample placement and focusing is used, then the user can visually check sample positioning, but the process is time-consuming and cannot reliably prevent damage to optics or sample

Engineering Contradiction:
Improveprevention of collision damageVSAvoidtime for preliminary check
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical visual inspection process with an automated optical monitoring system. A monitoring sensor captures images of the sample and sample stage, which are then processed by a monitoring unit to detect collision risks automatically, eliminating the need for manual visual checking and preventing damage more reliably.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service by allowing the monitoring unit to autonomously analyze monitoring data, detect potential collisions, and control the optical unit and sample stage movements without human intervention. The system monitors itself and takes corrective actions automatically.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If multiple monitoring sensors and automated control are added, then workflow automation and collision detection are improved, but device complexity increases

Engineering Contradiction:
Improveworkflow automationVSAvoidnumber of sensors and control systems
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The monitoring sensor serves multiple functions: it captures overview images for workflow automation, detects collision risks by monitoring sample and optics positions, and provides data for both navigation and safety control. This multi-functionality reduces the need for separate dedicated sensors for each task.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the monitoring functions for workflow automation and collision detection into a single integrated system. The monitoring sensor and monitoring unit handle both navigation assistance and collision risk detection, merging what could be separate systems into one unified solution.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2793069B1Digital microscope and method for optimising the work process in a digital microscope
Publication Date: 2021.03.31 CARL ZEISS MICROSCOPY GMBH
  • EP2793069B1 patent drawingFigure 1~2
  • EP2793069B1 patent drawingFigure 3a~13
  • EP2793069B1 patent drawingFigure 6~8

AI summary

The invention relates to a digital microscope and a method for optimizing a workflow in such a digital microscope. According to the invention, the digital microscope comprises at least one first monitoring sensor for observing a sample (08), a sample stage (04), an optical unit (02), or a user, and a monitoring unit. In the method according to the invention, first observation data from the first monitoring sensor are acquired and automatically analyzed and evaluated in the monitoring unit to generate control data and use this data to control the workflow of the digital microscope.