Microstrip-to-Solder Ball Transition for Impedance Matching

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Solution Overview

Problem

High frequency signals in semiconductor chip packaging are prone to distortion and loss due to abrupt changes in characteristic impedance at the transition between transmission lines and solder balls, particularly affecting automotive RADAR applications.

Innovation Solution

A cone tapper microstrip transition structure with peripheral via connections is used to gradually change the characteristic impedance from the transmission line to the solder ball, reducing signal loss and improving reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional abrupt transition structure is used between transmission line and solder ball, then the manufacturing process is simple, but the signal loss increases and reliability deteriorates due to impedance mismatch

Engineering Contradiction:
Improvesignal integrityVSAvoidtransition structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a curved transition path for the signal trace instead of a straight abrupt connection. The signal trace curves gradually from the transmission line toward the solder ball, creating a smooth geometric transition that reduces impedance discontinuity and improves signal integrity without significantly complicating the manufacturing process.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent modifies the trace geometry parameters along the transition path, including trace width, trace curvature radius, and spacing to ground planes. These parameter variations create a gradual impedance transformation from the transmission line impedance to the solder ball impedance, reducing reflections and signal loss.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the transmission line structure is abruptly changed to connect to solder ball, then the device complexity is low, but the characteristic impedance uniformity deteriorates causing signal distortion

Engineering Contradiction:
Improvecharacteristic impedance uniformityVSAvoidtransition structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The curved transition path with controlled radius of curvature ensures gradual geometric transformation. This curvature design maintains continuous impedance transformation, preventing abrupt impedance changes that would cause signal distortion, while keeping the structure relatively simple for manufacturing.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The transition structure is divided into multiple segments with progressively changing geometry. Each segment has specific trace width and curvature characteristics that collectively create a smooth impedance transformation profile from the transmission line to the solder ball connection point.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If ground planes are removed or repositioned near the transition, then the transition flexibility increases, but the signal integrity deteriorates due to increased impedance variation

Engineering Contradiction:
Improvetransition design flexibilityVSAvoidsignal integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies different ground plane configurations at different locations along the transition path. Ground planes are strategically positioned to provide reference potential where needed while allowing geometric flexibility in the trace path. This local optimization maintains impedance control without sacrificing design flexibility.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12463121B2Structure to transition between a transmission line conductor and a solder ball
Publication Date: 2025.11.04 INTEL CORP
  • US12463121B2 patent drawing
  • US12463121B2 patent drawing
  • US12463121B2 patent drawing

AI summary

An apparatus is described. The apparatus includes a semiconductor chip package substrate having a transmission line. The transmission line has a conductor to conduct current of a signal that is propagated along the transmission line. The conductor has an expanding width as the conductor approaches a vertical transition region. The vertical transition region is between the conductor and a solder ball. The transition region has multiple conducting vias at a same layer of the substrate. The multiple conducting vias are electrically connected to the conductor. The multiple conducting vias are radially arranged around a center axis of the solder ball.