Aerodynamic Microstructure Color Applications for Glint Control

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Solution Overview

Problem

Aircraft microstructures, such as riblets, used to reduce drag and improve aerodynamics, often cause unwanted optical and aesthetic effects like glint due to their geometry, which can affect the appearance and visibility of aircraft.

Innovation Solution

The application of sub-microstructures with a color application on or within aerodynamic microstructures, such as riblets, to control reflectivity and optics, allowing for customized optical and aesthetic effects by varying the spacing and geometry of sub-microstructures to manage glint and reflections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If aerodynamic microstructures such as riblets are used to reduce drag, then fuel savings and reduction in carbon-dioxide emissions are achieved, but unwanted optical effects such as glint and high reflectivity occur that affect the aesthetic appearance of the aircraft

Engineering Contradiction:
Improvefuel consumptionVSAvoidglint and reflectivity
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies color coatings or pigments to the aerodynamic microstructures to change their optical properties. By incorporating color applications, the microstructures maintain their drag-reducing geometric features while achieving desired aesthetic appearances and reduced unwanted reflectivity or glint effects through optical absorption and scattering properties of the color materials

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent creates a composite structure combining the aerodynamic microstructure geometry with color-containing materials or coatings. This composite approach allows simultaneous achievement of aerodynamic performance (drag reduction) and optical performance (aesthetic appearance, controlled reflectivity) by integrating both functional requirements into a unified structure

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If low reflectivity optical coatings such as flat black paint are applied to control appearance, then glint and reflectivity are reduced, but the aerodynamic properties of the microstructures are negatively impacted

Engineering Contradiction:
ImprovereflectivityVSAvoidaerodynamic performance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent segments the coating application to only cover specific portions of the microstructure where optical control is needed, rather than completely filling or coating the entire microstructure. This selective segmentation maintains the aerodynamic functionality of the microstructure geometry while achieving the desired optical appearance in visible areas

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different properties to different parts of the microstructure - the geometric shape is maintained for aerodynamic performance while localized color applications or surface treatments are applied only to specific regions to control reflectivity and appearance, allowing each part to serve its primary function without compromising the other

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If decals are applied to alter reflectivity and appearance, then aesthetic appearance is improved, but the aerodynamic properties of the microstructures are reduced

Engineering Contradiction:
ImproveappearanceVSAvoidaerodynamic efficiency
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent embeds color applications or pigmented materials within the microstructure geometry itself, nesting the optical control function inside the aerodynamic structure. This nested approach ensures that the color application becomes an integral part of the microstructure rather than a separate overlay, maintaining aerodynamic continuity while achieving aesthetic goals

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the reduction of glint and enhancement of the aircraft's appearance by controlling reflectivity and optics, providing a customized aesthetic and optical effect that improves the aircraft's visual appeal while maintaining aerodynamic benefits.

Implementation Method 1

control reflectivity and optics, allowing for customized optical and aesthetic effects by varying the spacing and geometry of sub-microstructures to manage glint and reflections

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The microstructure can be either transparent or partially transparent

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentEP3103647B1Color applications for aerodynamic microstructures
Publication Date: 2019.11.20 THE BOEING CO
  • EP3103647B1 patent drawingFigure 1
  • EP3103647B1 patent drawingFigure 2
  • EP3103647B1 patent drawingFigure 3

AI summary

Color applications for aerodynamic microstructures 300 are disclosed herein. One disclosed example apparatus includes an aerodynamic microstructure 300 of a vehicle, sub-microstructures 312, 314, 316 superimposed on the aerodynamic microstructure, and a color application defined on or within the microstructure.