Microstructured Substrate for Centrifuge-Free Red Blood Cell Separation

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Solution Overview

Problem

Existing methods struggle to efficiently separate red blood cells from small volumes of blood, such as those obtained from finger pricks, which interfere with biomarker detection due to light scattering, absorbance, and chemical interference, and are not feasible with point-of-care analyzers lacking centrifugation capabilities.

Innovation Solution

A microstructured substrate with capillary action-enabled microstructures and apertures is used to settle and retain red blood cells within its open volumes, allowing for their separation from small blood volumes through capillary filling and pressure application.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If centrifugation is used to separate red blood cells from blood, then separation effectiveness is improved, but device complexity and requirement for large blood volumes increases

Engineering Contradiction:
Improveseparation effectivenessVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the complex mechanical centrifugation system with a simple microstructured substrate device that uses capillary action and gravity-based settling. The microstructured substrate with controlled pore sizes and surface properties enables red blood cell separation without requiring centrifugal force, thereby eliminating the need for complex centrifugation equipment while maintaining separation effectiveness.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs a microstructured substrate with specific pore size distribution that allows plasma to pass through while retaining red blood cells. The porous structure is designed with孔径 (pore sizes) that match the size differential between plasma and red blood cells, enabling passive separation based on physical filtration and settling principles rather than mechanical centrifugation.

Inventive Principle:
Principle #31Porous materials

2Reliability

If centrifugation is used to separate red blood cells, then separation effectiveness is improved, but time consumption increases

Engineering Contradiction:
Improveseparation effectivenessVSAvoidtime consumption
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces time-consuming centrifugation with a rapid passive settling process. By using a microstructured substrate that promotes immediate red blood cell aggregation and settling through capillary action and gravity, the separation process is accelerated from minutes (centrifugation) to seconds, enabling point-of-care testing where rapid results are critical.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The microstructured substrate is pre-designed with surface properties and pore structures that immediately promote red blood cell settling upon blood contact. This preliminary preparation of the separation interface eliminates the need for extended centrifugation time, as the structural features are already in place to guide and accelerate the separation process as soon as the blood sample is applied.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If small blood volumes from finger pricks are used, then ease of operation is improved, but separation effectiveness deteriorates

Engineering Contradiction:
Improveease of operationVSAvoidseparation effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies local quality by designing the microstructured substrate with spatially varying pore sizes, densities, and surface properties optimized for small volume samples. The substrate includes regions with different microstructural characteristics that work together to enhance settling efficiency in microliter-scale samples, ensuring effective separation even when only finger-prick volumes are available.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent transitions from bulk separation approaches to micro-scale dimensional control. By engineering the substrate at the microscale with precise pore dimensions and surface features, the device optimizes separation physics for small volumes. The microstructured geometry creates enhanced surface-to-volume ratios and capillary forces that are particularly effective when only small blood volumes from finger pricks are used.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively separates red blood cells from microliter volumes of blood, minimizing interference in biomarker detection without hemolysis or significant blood loss, suitable for point-of-care analysis.

Implementation Method 1

At least a portion of an exterior surface of the plurality of microstructures are configured to allow capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

waiting for a time sufficient for at least a portion of the red blood cells to settle within the first open volume of the plurality of microstructures

Methodology Applied
Scientific EffectGravitational settling: Settling

Data Source

PatentUS20250325986A1Methods and devices for removing particles from fluids
Publication Date: 2025.10.23 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US20250325986A1 patent drawing
  • US20250325986A1 patent drawing
  • US20250325986A1 patent drawing

AI summary

The present disclosure provides methods and devices for removing particles from fluids. A method for removing red blood cells includes obtaining a device having a microstructured substrate including microstructures extending across a first surface, where at least a portion of an exterior surface of the microstructures are configured to allow capillary action. The device also includes a cover disposed a selected distance apart from a top of the first surface of the microstructured substrate and at least one sidewall that attaches the cover to the first surface of the microstructured substrate along a perimeter of the first surface of the microstructured substrate. The method further includes filling the device with a volume of blood through the first aperture via capillary action, waiting for a time sufficient for at least a portion of the red blood cells to settle within the first open volume of the microstructures, and applying pressure to the device, thereby causing some of the initial volume of blood, from which at least some of the red blood cells have been retained within the first open volume of the microstructures, to flow out of the device.