Microtome Direction-Change Gearing With Low-Friction Meshing

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Solution Overview

Problem

Existing microtome technologies require complex structures or high friction to change the rotation direction of cutting units, making them cumbersome and uncomfortable for operators, and existing solutions either require multiple gear wheels or cannot change the rotation direction of shafts effectively.

Innovation Solution

A rotating direction change device with a simple structure and low friction, featuring a first shaft, a second shaft, a third shaft, and a connection part that allows the second gear wheel to be constantly meshed with the third gear wheel, enabling easy switching between two meshing positions to change the rotation direction, and includes a cam mechanism for user-friendly operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing microtome technologies use complex structures or high friction to change rotation direction, then rotation direction can be changed, but the device becomes cumbersome and uncomfortable for operators

Engineering Contradiction:
Improveoperator comfortVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention inverts the traditional approach by making the gear wheel itself movable rather than fixed. The second gear wheel can move between two positions to engage with different intermediate gear wheels, thereby changing rotation direction. This inversion of the fixed-movable relationship simplifies the overall structure while maintaining functionality.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The invention introduces dynamic elements by making the second gear wheel movable along the second shaft's axis. This dynamic positioning allows the gear wheel to switch between engaging with the first intermediate gear wheel or the second intermediate gear wheel, enabling rotation direction change without complex mechanisms.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If existing solutions use multiple gear wheels to change rotation direction, then rotation direction can be changed, but the mechanism becomes more complex and friction increases

Engineering Contradiction:
Improverotation direction switchingVSAvoidgear wheel quantity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The second gear wheel serves multiple functions: it can engage with the first intermediate gear wheel to transmit rotation in one direction, or engage with the second intermediate gear wheel to transmit rotation in the opposite direction. This multi-functionality reduces the need for separate mechanisms for each rotation direction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention introduces two intermediate gear wheels as mediators between the first gear wheel and the second gear wheel. These intermediate elements facilitate the rotation direction change by providing alternative engagement paths, simplifying the overall gear arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If existing technologies require large torque to drive the transmission system, then rotation direction can be changed, but user effort increases

Engineering Contradiction:
Improveuser effortVSAvoidtorque requirement
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The movable second gear wheel design allows the transmission system to self-adjust between different gear engagement configurations. The system automatically adapts to the desired rotation direction through the movable gear's positioning, reducing the manual effort required compared to fixed complex transmission systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible and comfortable operation with reduced user torque, allowing the microtome to change rotation direction efficiently while maintaining a simple and low-friction mechanism, addressing the limitations of existing technologies.

Implementation Method 1

includes a cam mechanism for user-friendly operation

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

a second gear wheel constantly meshed with a third gear wheel

Methodology Applied
Scientific EffectGear transmission: Gear

Data Source

PatentUS11796427B2Rotating direction change device for microtome
Publication Date: 2023.10.24 LEICA MICROSYST LTD SHANGHAI SHANGHAI
  • US11796427B2 patent drawing
  • US11796427B2 patent drawing
  • US11796427B2 patent drawing

AI summary

A rotating direction change device for a microtome includes: a first shaft arranged in a first fixed position; a first gear wheel non-rotatably mounted to the first shaft; a second shaft movable in a first direction; a second gear wheel non-rotatably mounted to the second shaft; a third shaft movable in a second direction; a third gear wheel non-rotatably mounted to the third shaft; and a first connection part connecting the second shaft and the third shaft such that the second gear wheel is constantly meshed with the third gear wheel, in which the second gear wheel can be driven by the first gear wheel directly or indirectly. Hence, the rotating direction change device has advantages of simple structure and low friction.