Grid-Arrayed Microtube Heat Exchanger With Rigid-Cam Preload

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Solution Overview

Problem

Managing vibration and high cycle fatigue is a key structural concern in microtube heat exchangers, particularly in microchannels with dimensions below 1 mm.

Innovation Solution

A grid arrayed microtube heat exchanger with a midspan support that includes a support insertable through gaps between microtubes, featuring rigid cams that preload the microtubes to maintain them within an elastic regime and dampen vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If microtubes are used in grid array heat exchanger, then heat transfer efficiency is improved, but vibration and high cycle fatigue increase

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidvibration and fatigue resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The midspan support applies a preliminary preload force to the microtubes before operation begins. This pre-compression keeps the tubes within their elastic regime during fluid dynamic loading, preventing excessive vibration and high cycle fatigue that would otherwise occur with the flexible microtube design

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The support structure applies localized compression forces at specific midspan locations along the microtubes. By targeting specific regions rather than uniformly constraining the entire tube, the microtubes maintain their flexibility for heat transfer while gaining vibration resistance where most needed

Inventive Principle:
Principle #3Local quality

2Productivity

If microtubes with dimensions below 1 mm are used, then heat transfer performance is improved, but structural integrity deteriorates

Engineering Contradiction:
Improveheat transfer performanceVSAvoidstructural integrity
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The midspan support pre-compresses the microtubes to keep them within the elastic regime, providing structural reinforcement that allows the thin-walled microtubes to maintain their small dimensions for heat transfer while resisting damage from fluid dynamic forces

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The support structure acts as an intermediary element between the rigid manifold and the flexible microtubes. It provides the necessary structural support and vibration dampening without requiring the microtubes themselves to be thicker or more robust, thus preserving their heat transfer performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The midspan support effectively reduces unwanted vibration and fatigue in microtubes by preloading them, enhancing structural integrity and reducing damage from fluid dynamic forces.

Implementation Method 1

The at least one cam being sized to maintain forces on each of the multiple microtubes within an elastic regime of the multiple microtubes

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12455118B2Grid arrayed microtube heat exchanger with midspan support components
Publication Date: 2025.10.28 RTX CORP
  • US12455118B2 patent drawing
  • US12455118B2 patent drawing
  • US12455118B2 patent drawing

AI summary

A grid arrayed microtube heat exchanger with vibration dampening support including an upper portion comprising an upper portion support wall having multiple upper portion receivers; a lower portion comprising a lower portion support wall having multiple lower portion receivers; a grid array comprising multiple rows of the lower portion receivers and the upper portion receivers; multiple microtubes supported by the upper portion receivers and the lower portion receivers; a gap located between each microtube; and a support insertable through the gap between the multiple microtubes, the support including at least one cam contacting the microtube, the at least one cam being rigid.