Microfluidic Device With Multi-Mode Vibration Microtube

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Solution Overview

Problem

Existing microfluidic devices face limitations in accurately measuring fluid properties due to their restricted vibration modes and structural configurations, which affect their precision and efficiency in analyzing small fluid quantities.

Innovation Solution

A microfluidic device with a microtube configured to exhibit multiple vibration modes, featuring a base-supported, axi-symmetrical microtube with peripheral arms and internal microchannel loops that allow for in-phase or out-of-phase vibrations, enabling enhanced performance and structural aspects, such as increased sensor output and reduced pressure drop.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional microtube structure is used, then the device is simple to manufacture, but the measurement precision is limited due to restricted vibration modes

Engineering Contradiction:
Improvefluid property measurement precisionVSAvoidmicrotube structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microtube is divided into multiple arms (first arm, second arm, third arm, fourth arm) that can vibrate independently or in combination. Each arm contains microchannel portions that can be selectively activated, allowing the system to segment the vibration function across multiple structural elements to achieve multiple vibration modes without requiring a completely complex redesign of the entire tube structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microtube structure is designed to be dynamically configurable through selective activation of different arm combinations. The system can transition between different vibration modes (e.g., single-arm vibration, paired-arm vibration, all-arm vibration) by controlling which arms are active, making the structure adaptable rather than fixed, thereby improving measurement precision without permanently increasing structural complexity.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If multiple vibration modes are implemented, then the sensor output is amplified, but the device complexity increases

Engineering Contradiction:
Improvesensor output amplitudeVSAvoidvibration mode configuration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microtube structure serves multiple functions simultaneously: it acts as both the fluid conduit and the vibration-based sensing element. The same structural arms that guide the fluid also serve as the vibrating elements for detection. This multi-functionality allows the system to achieve amplified sensor output through multiple vibration modes without adding separate dedicated sensing components, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the fluid flow path and vibration generation/detection functions into a single integrated microtube structure. The microchannel portions are merged with the vibrating arms, so that the fluid flow and vibration occur within the same structural elements. This merging allows multiple vibration modes to be achieved through structural configuration rather than adding separate vibration mechanisms, thus amplifying sensor output while minimizing additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Stress or pressure

If the microtube is made axi-symmetrical with peripheral arms, then the pressure drop is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvepressure dropVSAvoidmicrotube geometric precision
Core Design Contradiction:
Stress or pressureVSManufacturing precision

Solution Approach 1:

While the overall microtube structure exhibits axial symmetry with four arms arranged circumferentially, the patent introduces controlled asymmetries in the microchannel portions within each arm. The microchannel portions can have different configurations (e.g., different positions, orientations, or cross-sections) within the symmetric framework. This allows the system to maintain the pressure-drop benefits of axial symmetry while incorporating localized asymmetric features that can be optimized for manufacturing and performance.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent applies different local qualities to different portions of the microtube. While the overall tube structure maintains axial symmetry for pressure reduction, the microchannel portions within each arm can be locally optimized for specific functions (e.g., flow distribution, vibration characteristics, or manufacturing ease). This local differentiation allows the system to achieve low pressure drop through overall symmetry while reducing manufacturing precision requirements by allowing variability in local features that are less critical to the overall pressure characteristics.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves improved precision and efficiency in measuring fluid properties by amplifying sensor outputs and reducing pressure drop, allowing for more accurate analysis of small fluid quantities through advanced vibration modes and structural design.

Implementation Method 1

a microtube supported by the base so as to be spaced apart from a surface of the substrate and capable of vibrating in a plane normal to the surface of the substrate

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one driving element is present for vibrating the microtube

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 3

at least one driving element is present for vibrating the microtube

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Implementation Method 4

at least one sensing element is present for sensing deflections of the peripheral portion of the microtube when vibrated with the driving element

Methodology Applied
Scientific EffectCapacitive sensing: Capacitance

Implementation Method 5

the tube can be vibrated at or near resonance by the drive electrode to ascertain certain properties of the fluid, such as flow rate and density, using Coriolis force principles

Methodology Applied
Scientific EffectCoriolis force: Coriolis Force

Implementation Method 6

the tube can be vibrated at or near resonance by the drive electrode to ascertain certain properties of the fluid

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS7628082B2Microfluidic device and microtube therefor
Publication Date: 2009.12.08 INTEGRATED SENSING SYSTEMS INC
  • US7628082B2 patent drawing
  • US7628082B2 patent drawing
  • US7628082B2 patent drawing

AI summary

A microfluidic device for assessing properties of a fluid. The device utilizes a microtube capable of different vibration modes for promoting certain performance and/or structural aspects of the device. The microtube is supported by a base so as to be spaced apart from a substrate surface. The microtube has a peripheral portion surrounding the base, arms supporting the peripheral portion from the base, and a continuous internal microchannel having at least first and second microchannel portions. Each microchannel portion defines a separate flow route, and each flow route originates at the base, continues through a portion of the peripheral portion, and returns to the base. The first and second microchannel portions are fluidically connected to inlet and outlet ports, respectively, within the base. Vibration of the microtube is induced and sensed by driving and sensing elements. Fluid properties are determined from outputs of the sensing elements.