Microwavable Container Shielding Layout for Even Food Heating

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Solution Overview

Problem

Microwave ovens often result in uneven heating of large food items, where some portions become overheated and charred while others remain underheated, due to premature heating.

Innovation Solution

The use of microwave energy interactive structures, including diffusing elements with transparent areas and reflective elements, which diffuse and scatter microwave energy to control the heating rate and prevent overheating, ensuring more even heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If microwave energy is applied directly to large food items, then heating speed is improved, but heating uniformity deteriorates causing premature overheating and charring

Engineering Contradiction:
Improveheating speedVSAvoidheating uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the microwave energy interaction into multiple zones by incorporating both transparent areas (allowing energy passage) and reflective areas (redirecting energy) within the container structure. This segmentation of energy pathways prevents concentrated heating in single areas, thereby maintaining heating speed while improving uniformity across the food item.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The container structure implements different microwave energy properties in different locations: transparent areas allow direct energy transmission for efficient heating, while reflective areas redirect energy to prevent overheating. This local differentiation of energy interaction properties enables simultaneous achievement of fast and uniform heating.

Inventive Principle:
Principle #3Local quality

2Use of energy by moving object

If microwave energy transmission is maximized for efficient heating, then energy utilization is improved, but temperature control deteriorates leading to scorching and drying

Engineering Contradiction:
Improveenergy utilizationVSAvoidtemperature control
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The reflective areas act as intermediaries that modulate microwave energy distribution. They intercept excess energy in certain zones and redirect it to areas needing heating, thereby controlling temperature distribution while maintaining overall energy utilization efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The container structure changes the spatial distribution parameter of microwave energy by introducing reflective elements that alter energy pathways. This parameter modification enables temperature control across different regions while preserving efficient energy utilization throughout the heating process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves uniform heating of food items, minimizing scorching and drying, and improving the overall appearance and quality of the food.

Implementation Method 1

microwave energy transparent area that circumscribes one or more microwave energy reflective elements

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Implementation Method 2

The reflective elements at least partially diffuse, scatter, and/or obstruct (collectively 'diffuse') the microwave energy passing through the microwave energy transparent area

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

The various constructs include one or more features that generally promote even heating, prevent premature heating, and/or minimize overheating of a food item during the microwave heating cycle

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentEP2453177B1Even heating microwavable container
Publication Date: 2013.08.28 GRAPHIC PACKAGING INTERNATIONAL LLC
  • EP2453177B1 patent drawingFigure 1A
  • EP2453177B1 patent drawingFigure 1B
  • EP2453177B1 patent drawingFigure 1C~1D

AI summary

A construct for heating a food item in a microwave oven comprises a base (102), a wall (104) extending upwardly from the base (102), a microwave energy shielding element (108) overlying at least a portion of the wall (104), and a microwave energy diffusing element (112) circumscribed by the microwave energy shielding element (108), where the microwave energy diffusing element (112) includes a plurality of microwave energy reflective elements (116) within a microwave energy transparent area (114).