Microwave Ablation Feedline Temperature Sensing for Tissue Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing microwave ablation devices lack precise temperature monitoring, leading to potential damage to healthy cells due to the narrow temperature differential between malignant and healthy tissue.

Innovation Solution

Incorporation of temperature sensors along the feedline of the microwave ablation device, including a first temperature sensor proximal to the balun and optionally additional sensors at various axial locations, to provide accurate temperature readings and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic energy is applied to heat tissue for tumor cell destruction, then malignant tissue is effectively treated, but healthy cells may be damaged due to the narrow temperature differential

Engineering Contradiction:
Improvetumor cell destruction effectivenessVSAvoiddamage to healthy cells
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements real-time temperature monitoring using thermocouples positioned at multiple locations along the feedline and antenna. The temperature sensing circuit continuously measures temperature and provides feedback to the control circuit, which adjusts the microwave power output accordingly. This closed-loop feedback system ensures that tissue temperature remains within the therapeutic window (42-48°C for tumor destruction) without exceeding temperatures that would damage healthy cells (>50°C), thereby resolving the contradiction between effective tumor treatment and healthy cell protection.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent divides the temperature monitoring function into multiple independent temperature sensors (thermocouples) positioned at different axial locations along the feedline and antenna structure. This segmentation allows for spatially-resolved temperature measurement, enabling the system to detect temperature gradients and hot spots throughout the treatment zone. By monitoring temperature at multiple discrete points rather than a single location, the system can more precisely control heating distribution and prevent localized overheating that would damage healthy tissue while ensuring adequate heating of tumor cells.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If temperature monitoring is implemented to achieve precise temperature control, then damage to healthy cells is minimized, but device complexity increases

Engineering Contradiction:
Improvedamage to healthy cellsVSAvoidtemperature monitoring system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs thermocouples that utilize the Seebeck effect to generate voltage signals directly from temperature differences, eliminating the need for external power supply or complex signal conditioning circuits at the sensor locations. The thermocouples are electrically connected to the existing microwave transmission system, using the same conductors to both transmit microwave energy and sense temperature. This self-powered approach reduces device complexity by avoiding additional power supply circuits, signal amplifiers, and processing electronics that would otherwise be required for active temperature sensors.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent integrates temperature sensing functionality into the existing microwave transmission structure by using the same conductive elements (feedline, antenna) to serve dual purposes: transmitting microwave energy for heating and conducting temperature signals from thermocouples to the sensing circuit. The outer conductor of the coaxial feedline and the antenna elements themselves function as both electromagnetic transmission paths and electrical conduits for temperature measurement signals. This multi-functionality reduces device complexity by eliminating separate temperature sensor housings, additional wiring, and dedicated signal transmission paths that would be required if temperature sensing were implemented as a completely independent subsystem.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances precise temperature control, minimizing damage to healthy cells while effectively treating malignant tissue.

Implementation Method 1

The first temperature sensor is disposed at a first axial location of the feedline and is configured to sense a temperature at the first axial location

Methodology Applied
Scientific EffectTemperature sensing: Thermocouple

Implementation Method 2

Treatment may involve inserting ablation probes into tissue where cancerous tumors have been identified. Once the probes are positioned, electromagnetic energy is passed through the probes into surrounding tissue

Methodology Applied
Scientific EffectElectromagnetic radiation heating: Electromagnetic Induction

Implementation Method 3

microwave ablation device includes a cable assembly, a feedline, and a transmission line... electromagnetic energy is passed through the probes into surrounding tissue

Methodology Applied
Scientific EffectMicrowave heating: Dielectric Heating

Implementation Method 4

The transmission line extends from the first temperature sensor and is disposed parallel and in contact with an outer conductor of the feedline

Methodology Applied
Scientific EffectElectromagnetic energy transmission: Electromagnetic Induction

Data Source

PatentUS12357381B2Microwave ablation devices
Publication Date: 2025.07.15 COVIDIEN LP
  • US12357381B2 patent drawing
  • US12357381B2 patent drawing
  • US12357381B2 patent drawing

AI summary

A microwave ablation device includes a cable assembly, a feedline, and a transmission line. The cable assembly is configured to connect to an energy source. The feedline is in electrical communication with the cable assembly and includes a first temperature sensor. The first temperature sensor is disposed at a first axial location along a length of the feedline and is configured to sense a temperature at the first axial location. The first temperature sensor extends along the length of the feedline. The transmission line extends from the first temperature sensor and is disposed parallel and in contact with an outer conductor of the feedline.