Microwave Amplifier Rail Control for Low-Harmonic Efficiency

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Solution Overview

Problem

Current microwave power amplifiers for surgical procedures are inefficient, leading to excessive thermal dissipation and radiofrequency interference, with class AB amplifiers achieving only 35% efficiency and introducing undesirable harmonics.

Innovation Solution

A push-pull class B microwave amplifier configuration with a constant low-power input signal and adjustable rail voltage is used, along with a control unit that dynamically varies the rail voltage and drive signal to maintain efficient operation, reducing harmonics and thermal dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a class AB microwave power amplifier is used to achieve linear mode operation at low input levels, then the surgical signal can be delivered accurately, but efficiency decreases and thermal power dissipation increases

Engineering Contradiction:
Improvesignal accuracyVSAvoidthermal power dissipation
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent applies dynamic switching between class AB linear mode operation (for low input levels requiring accuracy) and class C saturation mode operation (for high input levels where efficiency is prioritized). The amplifier dynamically adjusts its operating mode based on the input signal level, allowing it to optimize between signal accuracy and energy efficiency in real-time operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the amplifier by switching between different bias conditions and operating modes (class AB vs class C). By adjusting the bias voltage and operating point based on input signal level, the amplifier transforms its characteristics to achieve either linear accuracy or efficient power conversion as needed

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If a class AB amplifier operates at saturation mode with increasing input levels to achieve maximum efficiency, then thermal power dissipation is minimized, but crossover distortion introduces undesirable harmonics

Engineering Contradiction:
Improvethermal power dissipationVSAvoidradiofrequency interference
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent dynamically switches between class AB linear mode (which provides clean signal output but lower efficiency) and class C saturation mode (which provides high efficiency but introduces harmonics). By controlling when to use each mode based on operational requirements, the system balances between minimizing thermal dissipation and maintaining signal quality

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The amplifier periodically switches between different operating modes depending on the input signal level and operational demands. This periodic adjustment between class AB and class C operation allows the system to cycle between efficiency optimization and signal quality optimization

Inventive Principle:
Principle #19Periodic action

3Power

If a microwave amplifier delivers high power output signals, then sufficient power for tissue ablation is achieved, but the amplifier requires bulky and costly cooling systems

Engineering Contradiction:
Improvesurgical signal powerVSAvoidcooling system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the efficiency parameter of the amplifier by operating in class C saturation mode at high input levels, which achieves efficiency exceeding 80%. This parameter change reduces the thermal load generated during high-power operation, thereby reducing the complexity and cost of cooling systems required to manage the thermal dissipation

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If a microwave amplifier operates over a wide range of power output levels, then versatility is improved, but efficiency varies significantly across the operating range

Engineering Contradiction:
Improvepower output rangeVSAvoidefficiency variation
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic mode switching that adapts the amplifier's operating characteristics based on the desired power output level. At low power levels, class AB linear mode provides accurate signal delivery; at high power levels, class C saturation mode provides high efficiency. This dynamic adaptation maintains relatively consistent efficiency across the wide operating range

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved efficiency over a wide range of power output levels, reduces radiofrequency interference, and extends the lifespan of the microwave generator by minimizing thermal stress, while maintaining stable operation.

Implementation Method 1

A push-pull class B microwave amplifier configuration with a constant low-power input signal and adjustable rail voltage is used, along with a control unit that dynamically varies the rail voltage and drive signal to maintain efficient operation

Methodology Applied
Scientific EffectElectromagnetic energy transformation:

Implementation Method 2

Commonly used microwave power amplifiers are known to be inefficient. For example, a class AB microwave power amplifier typically exhibits an efficiency of about 35%. That is, to achieve a surgical signal of 250W, a class AB power amplifier requires about 714W of power, of which 464W is dissipated as thermal energy.

Methodology Applied
Scientific EffectThermal dissipation:

Implementation Method 3

a class AB amplifier may exhibit crossover distortion that introduces undesirable harmonics into the surgical signal, which are known to cause radiofrequency interference in excess of acceptable limits

Methodology Applied
Scientific EffectRadiofrequency interference:

Data Source

PatentEP2284989B1High efficiency microwave amplifier
Publication Date: 2019.08.28 COVIDIEN LP
  • EP2284989B1 patent drawingFigure 1
  • EP2284989B1 patent drawingFigure 2
  • EP2284989B1 patent drawingFigure 3~4

AI summary

Disclosed is an apparatus and method for operating a microwave amplifier (140) with improved efficiency and reduced harmonic emissions. The disclosed amplifier includes a variable rail voltage supply (120) and a variable input drive stage (130). A controller (110) continually monitors the amplifier output and adjusts the rail voltage and input drive signal to achieve high efficiency and low harmonic emissions. The amplifier may include a dynamic bias controller configured to operate the gain elements outside the linear region. Efficiencies of over 70% may be achieved by the disclosed amplifier.