Microwave Oven Coherent RF Feed Control for Uniform Popcorn Heating

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Solution Overview

Problem

Conventional microwave ovens with single, non-coherent magnetron sources lead to non-uniform heating due to the lack of control over resonant modes within the cooking cavity, resulting in inefficient cooking processes.

Innovation Solution

The use of multiple coherent RF feeds in a microwave oven that can independently control frequency, phase, and amplitude of electromagnetic radiation to create coherent interference patterns, allowing for precise control of heating patterns within the cavity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single magnetron source is used to generate microwave radiation, then the device complexity is reduced, but the heating uniformity deteriorates due to non-coherent radiation and inability to control resonant modes

Engineering Contradiction:
Improvenumber of RF feedsVSAvoidheating uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The single magnetron source is segmented into multiple independent RF feeds (at least two), each capable of generating coherent microwave radiation. This segmentation allows independent control of each feed's frequency, phase, and amplitude, enabling precise manipulation of electromagnetic field distribution and resonant mode excitation within the cooking cavity, thereby achieving uniform heating across different food positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple coherent RF feeds are combined within the cooking cavity to create constructive and destructive interference patterns. By controlling the phase and amplitude of each feed, the system merges their electromagnetic fields to produce desired heating patterns and selectively excite resonant modes, achieving uniform heating that cannot be obtained with a single source.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If multiple coherent RF feeds are used to control resonant modes, then the heating uniformity is improved, but the device complexity increases due to additional RF feeds and control systems

Engineering Contradiction:
Improveheating uniformityVSAvoidnumber of RF feeds
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The system dynamically changes key parameters (frequency, phase, amplitude) of each RF feed to optimize heating uniformity. By adjusting these parameters in real-time based on detected resonant modes and heating requirements, the system achieves adaptive control that maintains uniform heating while managing device complexity through intelligent parameter optimization rather than simply adding more hardware.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates feedback mechanisms to detect resonant modes and heating patterns within the cooking cavity. This feedback information is used to adjust the frequency, phase, and amplitude of the RF feeds dynamically, creating a closed-loop control system that achieves uniform heating while minimizing the need for excessive hardware complexity through intelligent adaptation.

Inventive Principle:
Principle #23Feedback

3Productivity

If high power levels are used to reduce cooking time, then the productivity is improved, but the risk of excessive power damaging oven components increases

Engineering Contradiction:
Improvecooking timeVSAvoidcomponent protection
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system dynamically adjusts the power level of each RF feed during the cooking process based on real-time detection of resonant modes and heating progress. This dynamic control allows the system to operate at high power levels when needed to reduce cooking time, while automatically reducing power when approaching completion or when resonant conditions indicate potential for excessive heating, thereby protecting components from damage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic monitoring and adjustment of power levels during cooking cycles. By periodically detecting resonant modes and heating uniformity, the system can oscillate between high and low power states, maintaining productivity through high-power intervals while ensuring component protection through periodic low-power intervals that prevent thermal runaway and excessive heating.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more uniform and efficient cooking by optimizing the distribution of electromagnetic energy, ensuring even heating and reducing cooking time while protecting the oven components from excessive power levels.

Implementation Method 1

multiple coherent RF feeds in a microwave oven that can independently control frequency, phase, and amplitude of electromagnetic radiation to create coherent interference patterns

Methodology Applied
Scientific EffectCoherent interference: Interference

Implementation Method 2

A conventional microwave oven cooks food by a process of dielectric heating in which a high-frequency alternating electromagnetic field is distributed throughout an enclosed cavity

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Implementation Method 3

A sensor is acoustically coupled to the microwave oven cavity and provides an electrical signal to an amplifier and filter. The amplified and filtered signal is processed by a pop detector

Methodology Applied
Scientific EffectAcoustic detection: Acoustic Emission

Data Source

PatentEP3563632B1Electromagnetic cooking device with automatic popcorn popping feature and method of controlling cooking in the electromagnetic device
Publication Date: 2023.01.18 WHIRLPOOL CORP
  • EP3563632B1 patent drawingFigure 1
  • EP3563632B1 patent drawingFigure 2
  • EP3563632B1 patent drawingFigure 3

AI summary

An electromagnetic cooking device and method of controlling the same is provided herein. The cooking device has a cavity in which popcorn is placed and a plurality of RF feeds configured to introduce electromagnetic radiation into the cavity for popping the popcorn. A controller is provided and is configured to: analyze forward and backward power at the plurality of RF feeds to calculate efficiency; determine and monitor a coefficient of variation of the efficiency; detect a popping state of the popcorn based on changes in the coefficient of variation; and adjust a power level of the electromagnetic radiation in response to detection of the popping state.