Microwave Extraction Apparatus with Preset Pressure Control
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Solution Overview
Problem
Existing methods for extracting active ingredients from natural materials using microwaves face challenges in processing large quantities, leading to inconsistent quality due to variations in temperature and pressure within large reaction spaces, and can result in unsafe conditions when power is increased without proper control.
Innovation Solution
A large capacity natural material composition conversion apparatus using a microwave with a preset pressure function, which includes a sealed reaction space, a microwave radiator, a pressure regulator, and a controller to manage pressure and temperature, ensuring uniform processing of natural materials by preliminary pressure increase before heating.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the reaction space size is increased to process large amounts of natural products, then the processing capacity is improved, but the uniformity of temperature and pressure distribution deteriorates
Solution Approach 1:
The reaction space is divided into multiple zones with different heating power densities. The controller divides the total heating power into first heating power for a first region and second heating power for a second region, creating non-uniform heating zones that compensate for the larger overall volume and maintain uniform extraction quality throughout the material.
Solution Approach 2:
Different regions within the reaction space are assigned different heating characteristics. The controller adjusts heating power distribution based on position, applying higher power to regions that require more heating and lower power to regions that would be overheated, thereby achieving uniform extraction quality across the entire large-volume batch.
2Productivity
If the heating power is increased to quickly process large amounts of natural products, then the processing speed is improved, but the extraction quality uniformity deteriorates
Solution Approach 1:
The heating power is made dynamic rather than static. The controller continuously adjusts the heating power distribution among different regions based on real-time temperature feedback from multiple sensors, allowing the system to quickly process large amounts of material while maintaining uniform extraction quality through adaptive control.
Solution Approach 2:
Temperature sensors are placed in multiple regions to monitor temperature distribution in real-time. The controller receives this feedback and dynamically adjusts the heating power to each region, preventing both overheating and underheating, thereby maintaining uniform extraction quality even at high processing speeds.
3Productivity
If the heating power is excessively increased without proper control, then the processing efficiency is improved, but the safety deteriorates due to excessive temperature and pressure increase
Solution Approach 1:
Multiple temperature sensors distributed throughout the reaction space provide continuous feedback to the controller. This enables real-time monitoring of temperature and pressure conditions, allowing the system to operate at high efficiency while automatically preventing dangerous conditions by adjusting heating power or triggering safety protocols when thresholds are approached.
Solution Approach 2:
The system incorporates preemptive safety measures by monitoring temperature and pressure before they reach dangerous levels. The controller is configured to detect abnormal trends and take corrective action in advance, preventing excessive temperature and pressure buildup that could lead to safety incidents.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables the safe and efficient processing of large amounts of natural materials, producing high-quality extracts by maintaining optimal processing conditions within the sealed reaction space, thus addressing the issues of inconsistent quality and safety concerns.
Implementation Method 1
a radiator configured to heat the material by radiating a microwave into the reaction space
Implementation Method 2
a pressure regulator configured to regulate a pressure of the reaction space by supplying a gas into the reaction space, and preliminarily increase a pressure of the reaction space by controlling the pressure regulator before heating the material
Data Source
AI summary
A large capacity natural material composition conversion apparatus using a microwave with a preset pressure function includes a chamber including a sealed reaction space accommodating a material, an radiator configured to heat the material by radiating a microwave into the reaction space, a pressure regulator configured to regulate a pressure of the reaction space by supplying a gas into the reaction space, and a controller configured to control the pressure regulator and the radiator, and preliminarily increase a pressure of the reaction space by controlling the pressure regulator before heating the material.