Microwave Energy Delivery Feedlines With Cooling Channels for Larger Lesions

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Solution Overview

Problem

Current microwave energy delivery devices for tissue ablation have limitations such as producing small lesions due to power and treatment time constraints, requiring large feedlines that are difficult to insert percutaneously, and causing tissue burning due to feedline heating.

Innovation Solution

The development of comprehensive systems and devices that employ optimized energy delivery devices with improved cooling characteristics, such as coolant passage channels and adjustable characteristic impedance, to prevent overheating and enhance energy deposition in tissues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If larger diameter feedlines are used to deliver microwave energy, then power carrying capacity is improved, but ease of percutaneous insertion deteriorates and procedural complication rates increase

Engineering Contradiction:
Improvepower carrying capacityVSAvoidease of percutaneous insertion
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The feedline is divided into multiple smaller diameter segments or channels that can be inserted percutaneously, while collectively providing the necessary power carrying capacity through parallel energy delivery pathways

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple feedlines or energy delivery channels are nested within a single insertion site or delivery catheter, allowing larger total power capacity to be delivered through a small percutaneous opening by stacking multiple smaller conduits

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If higher power microwave energy is delivered to tissue, then thermal lesion size is improved, but feedline heating and tissue burning increase

Engineering Contradiction:
Improvemicrowave energy deliveryVSAvoidtissue burning
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A cooling intermediary substance or mechanism is introduced between the feedline and surrounding tissue to absorb excess heat and prevent burning, acting as a thermal buffer that allows higher power delivery without damaging side effects

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal parameters of the system are dynamically adjusted by introducing cooling agents or varying cooling flow rates to maintain optimal temperature differentials, allowing high power delivery while preventing tissue burning through real-time parameter control

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If microwave energy is delivered without cooling mechanisms, then device complexity is reduced, but feedline heating and energy loss increase

Engineering Contradiction:
Improvedevice structureVSAvoidmicrowave energy loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

A hydraulic or pneumatic cooling system is integrated into the feedline structure, using fluid flow through internal channels to remove heat efficiently, adding minimal structural complexity while dramatically reducing energy loss through active thermal management

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These systems enable more effective delivery of microwave energy with reduced tissue damage, allowing for larger thermal lesions and improved procedural efficiency while maintaining a minimally invasive approach.

Implementation Method 1

coolant passage channels

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

coolant passage channels

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

Microwave energy is an effective energy source for heating biological tissues

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS12343078B2Energy delivery systems and uses thereof
Publication Date: 2025.07.01 NEUWAVE MEDICAL INC
  • US12343078B2 patent drawing
  • US12343078B2 patent drawing
  • US12343078B2 patent drawing

AI summary

The present invention relates to comprehensive systems, devices and methods for delivering energy to tissue for a wide variety of applications, including medical procedures (e.g., tissue ablation, resection, cautery, vascular thrombosis, treatment of cardiac arrhythmias and dysrhythmias, electrosurgery, tissue harvest, etc.). In certain embodiments, systems, devices, and methods are provided for treating a tissue region (e.g., a tumor) through application of energy.