Microwave Heating Assembly Groove for Concentrated Aerosol Generation

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Solution Overview

Problem

Existing aerosol generation devices suffer from inefficient microwave energy utilization and dispersion, leading to low vapor generation and slow aerosol production due to inherent energy distribution in the microwave heating assembly.

Innovation Solution

A microwave heating assembly with an inner conductor unit featuring a groove on its surface to adjust energy field distribution, concentrating microwave energy on the aerosol generation substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a probe structure is used to insert the microwave heating assembly into the aerosol generation product, then the heating function is achieved, but the energy utilization efficiency is low and energy is excessively dispersed

Engineering Contradiction:
Improvemicrowave energy utilization efficiencyVSAvoidaerosol generation speed
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The groove structure is introduced on the surface of the inner conductor unit to create non-uniform local quality in the microwave field. This causes the microwave energy to be concentrated in specific regions rather than uniformly distributed, improving energy utilization efficiency and aerosol generation speed while reducing energy loss

Inventive Principle:
Principle #3Local quality

2Productivity

If microwave energy is distributed inherently without adjustment, then the heating assembly structure is simple, but the vapor generation amount is small and aerosol generation speed is slow

Engineering Contradiction:
Improvevapor generation amountVSAvoidheating assembly structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The groove structure on the inner conductor unit creates localized field enhancement regions, concentrating microwave energy where needed to increase vapor generation amount without significantly complicating the overall heating assembly structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The groove introduces a new dimensional feature on the conductor surface, transforming the two-dimensional conductor surface into a three-dimensional structured surface that manipulates electromagnetic field distribution, thereby improving productivity with minimal structural complexity increase

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If microwave energy is inherently distributed, then the heating assembly is compact, but energy is excessively dispersed resulting in localized scorching

Engineering Contradiction:
Improveheating uniformityVSAvoidlocalized scorching
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The groove structure creates specific regions of enhanced and reduced field intensity, allowing controlled energy distribution that prevents localized scorching by directing energy away from sensitive areas while maintaining heating effectiveness in other regions

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances vapor generation and aerosol production efficiency by concentrating microwave energy, reducing localized scorching and size of the heating assembly.

Implementation Method 1

The aerosol generation device heats and atomizes an aerosol generation product through microwave heating

Methodology Applied
Scientific EffectMicrowave heating: Dielectric Heating

Implementation Method 2

The microwave heating assembly forms a microwave interaction region, to transfer microwave energy to the aerosol generation product

Methodology Applied
Scientific EffectElectromagnetic energy transfer: Electromagnetic Induction

Implementation Method 3

a groove recessed toward the closed end being formed on a surface of the first free end toward the open end, the groove being configured to adjust an energy field in the outer conductor unit

Methodology Applied
Scientific EffectEnergy field adjustment: Electromagnetic Induction

Data Source

PatentUS20250255346A1Aerosol generation device and microwave heating assembly thereof
Publication Date: 2025.08.14 SMOORE INTERNATIONAL HOLDINGS LIMITED
  • US20250255346A1 patent drawing
  • US20250255346A1 patent drawing
  • US20250255346A1 patent drawing

AI summary

A microwave heating assembly for an aerosol generation device includes: an outer conductor unit having a tubular shape and having an open end and a closed end; and an inner conductor unit arranged in the outer conductor unit, and including: a first fixed end connected to the closed end; and a first free end extending toward the open end, a groove recessed toward the closed end being formed on a surface of the first free end toward the open end, the groove being used to adjust an energy field in the outer conductor unit.