Microwave heating construct

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Solution Overview

Problem

There is a need for a package or construct that facilitates the transportation and consumption of food items while enhancing browning and crisping of food items in a microwave oven, as existing solutions do not effectively address these requirements.

Innovation Solution

The development of various blanks and constructs with microwave energy interactive elements, such as susceptors and foils, that allow for enhanced browning and crisping, and include removable portions for easy access and transformation into containers for upright configuration and size alteration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If microwave energy interactive elements (susceptor, foil) are added to enhance browning and crisping, then the heating effectiveness is improved, but the device complexity increases

Engineering Contradiction:
Improveheating effectivenessVSAvoidconstruct complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single construct: the packaging structure, the microwave energy interactive element (susceptor/foil), and the removable portion are integrated into one unified design. This merging approach enhances heating effectiveness while avoiding the need for separate components, thereby managing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The construct serves multiple functions simultaneously: it acts as packaging for transportation, provides browning and crisping capabilities through microwave interaction, and enables easy access via removable portions. This multi-functionality improves heating effectiveness without proportionally increasing complexity, as the same structure fulfills multiple roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If removable portions are added for easy access during consumption, then the ease of operation is improved, but the structural integrity may deteriorate

Engineering Contradiction:
Improveaccess convenienceVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The construct is divided into separate portions with defined tear lines, allowing specific sections to be removed while the remaining structure maintains its integrity. This segmentation enables easy access during consumption without compromising the overall strength of the construct.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Tear lines are pre-defined and pre-weakened during manufacturing, allowing users to easily remove portions without applying excessive force. This preliminary preparation ensures that the removal action does not compromise the structural integrity of the remaining construct.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If the construct is designed for upright configuration and size alteration, then the adaptability is improved, but the device complexity increases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidconstruct complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The construct incorporates fold lines and removable portions that allow it to dynamically change configuration from a flat packaged state to an upright container, and to be reduced in size as food is consumed. This dynamic adaptability is achieved through simple geometric features rather than complex mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The construct can be collapsed into a compact form as food is consumed, with removable portions allowing the structure to nest down to a smaller size. This nesting capability provides adaptability for different usage stages without requiring complex transformation mechanisms.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The constructs efficiently brown and crisp food items in a microwave oven, allowing for convenient access and handling, while maintaining structural integrity during heating and consumption.

Implementation Method 1

Microwave heating construct... for heating, browning, and/or crisping a food item in a microwave oven

Methodology Applied
Scientific EffectMicrowave heating: Dielectric Heating

Data Source

PatentUS10457466B2Microwave heating construct
Publication Date: 2019.10.29 GRAPHIC PACKAGING INTERNATIONAL LLC
  • US10457466B2 patent drawing
  • US10457466B2 patent drawing
  • US10457466B2 patent drawing

AI summary

Various blanks are provided for forming sleeves, containers, and other constructs for heating, browning, and/or crisping of a food item in a microwave oven, and for holding and/or transporting the food item after heating. The various blanks, sleeves, containers, and other constructs may include a removable portion defined by one or more lines of disruption that enable the removable portion to be separated from the remainder of the blank, sleeve, container, or other construct.