Microwave heating construct with venting features

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Solution Overview

Problem

Microwave ovens often cook food items unevenly and fail to achieve a balanced heating and browning or crisping effect, particularly for items like sandwiches and dough-based products.

Innovation Solution

A microwave heating construct featuring a planar platform with venting features and microwave energy interactive material, such as a susceptor, to enhance browning and crisping by directing and altering microwave energy distribution and carrying away moisture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If microwave ovens are used to heat food items, then heating convenience is improved, but heating uniformity and browning/crisping capability deteriorate

Engineering Contradiction:
Improveheating convenienceVSAvoidheating uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The construct is divided into multiple functional segments: a platform for food placement, venting features for moisture removal, and microwave energy interactive material for targeted heating. This segmentation allows each component to perform its specific function, improving overall heating uniformity while maintaining convenience

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The construct acts as an intermediary device between the microwave oven and the food item. It includes microwave energy interactive material that mediates the interaction between microwave energy and food, enabling controlled energy distribution and achieving browning/crisping effects that would otherwise be difficult to obtain

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If microwave energy is applied directly to food items, then heating speed is improved, but moisture control and browning capability deteriorate

Engineering Contradiction:
Improveheating speedVSAvoidmoisture accumulation
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The venting features extract moisture from the food item during the heating process. By providing dedicated pathways for moisture removal, the construct prevents moisture accumulation that would otherwise interfere with browning and crisping, while maintaining rapid heating speeds

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The microwave energy interactive material is strategically positioned to create local zones of enhanced energy absorption and heat generation. This local concentration of thermal energy promotes browning and crisping at specific surfaces of the food item, while the venting features simultaneously manage moisture at different locations

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The construct ensures more even heating and effective browning or crisping of food items by using venting features to remove moisture and interactive materials to concentrate heat, improving the cooking outcome in microwave ovens.

Implementation Method 1

a susceptor for browning and/or crisping the food item

Methodology Applied
Scientific EffectMicrowave energy absorption and conversion to heat: Dielectric Heating

Implementation Method 2

The venting features allow for moisture to be carried away from the food item

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The venting features allow for moisture to be carried away from the food item

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP2507558B1Microwave heating construct with venting features
Publication Date: 2017.05.31 GRAPHIC PACKAGING INTERNATIONAL LLC
  • EP2507558B1 patent drawingFigure 1A~1C
  • EP2507558B1 patent drawingFigure 1D~1G

AI summary

A microwave heating construct comprises a platform including microwave energy interactive material and a plurality of venting features. The venting features include a plurality of tabs that are urged out of the plane of the platform to define an aperture. The tabs are disposed beneath the platform to define a void in communication with the aperture.