Microwave Heating Arrangement with Single Generator and Phase Coherence

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Solution Overview

Problem

Existing microwave heating technologies face challenges in achieving uniform heating due to phase shifts and fixed frequency limitations, leading to inefficiencies and reproducibility issues, especially in applications where phase shifts are undesirable.

Innovation Solution

A microwave heating arrangement using at least two radiation sources with individually controllable power amplifiers, a single generator for frequency control, and waveguides aligned to emit microwave radiation perpendicular to a longitudinal axis, allowing for tunable frequency and reduced phase shifts, along with measurement systems for data acquisition and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple independent oscillators are used to provide microwave radiation, then the heating coverage and power can be increased, but phase shifts occur between the radiations leading to non-uniform heating and loss of reproducibility

Engineering Contradiction:
Improvemicrowave radiation powerVSAvoidheating uniformity and reproducibility
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent combines multiple microwave radiation sources into a single-phase system by using one oscillator connected to multiple power amplifiers. This merging approach ensures that all radiation sources operate from the same phase reference, eliminating phase shift problems while maintaining the ability to provide sufficient heating power through multiple amplifiers working in coordination.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system segments the power amplification function into multiple independently controllable power amplifiers, each receiving the same phase-referenced signal from a single oscillator. This allows the system to maintain phase coherence while providing multiple radiation sources with sufficient individual power control to achieve uniform heating coverage.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If multiple independent oscillators are used, then more radiation sources can be provided, but the frequency is fixed and cannot be varied

Engineering Contradiction:
Improvefrequency adjustabilityVSAvoidnumber of oscillators and control systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The single oscillator is designed to be frequency-tunable, providing a universal frequency source that can operate across different microwave frequencies. This multi-functional oscillator replaces what would otherwise require multiple fixed-frequency oscillators, enabling the system to adapt to different heating requirements and medium properties while reducing the overall number of frequency-generating components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system enables frequency parameter changes by designing the single oscillator to be tunable across a range of microwave frequencies. This allows the operating frequency to be adjusted according to the specific heating application and medium characteristics without requiring physical replacement of oscillator components, thereby providing adaptability with simplified device architecture.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If phase shifters are added to control the phase of emitted microwaves, then targeted processing of stationary objects is possible, but the arrangement becomes more complex and expensive

Engineering Contradiction:
Improvetargeted processing capabilityVSAvoidnumber of phase shifters and control systems
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system establishes phase coherence in advance by using a single oscillator as the common reference for all power amplifiers before the microwaves are emitted. This preliminary phase synchronization eliminates the need for subsequent phase adjustment mechanisms like phase shifters, as the phase relationships are predetermined and maintained throughout the system operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent extracts and eliminates the phase shifter components from the system architecture by achieving phase control through the fundamental design of using a single oscillator. This removal of unnecessary components simplifies the device while maintaining the ability to provide uniform and targeted heating through proper arrangement of the radiation sources.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures efficient, uniform heating by avoiding phase shifts and allowing frequency adjustment during the heating process, enhancing the reproducibility and efficiency of microwave heating applications.

Implementation Method 1

a generator (5) which can be tuned over a range of a certain frequency segment within the microwave frequency range and by means of which a signal having a microwave frequency can be generated

Methodology Applied
Scientific EffectMicrowave radiation: Microwave Radiation

Implementation Method 2

each with an individually controllable power amplifier (5.1) through which a signal generated by the generator (5) and having a microwave frequency is amplified

Methodology Applied
Scientific EffectSignal amplification:

Implementation Method 3

with means (5.2) for radiating the amplified signal as microwave radiation into a working space (7), in whose spatial dimension the arrangement of the radiation sources relative to one another has an influence

Methodology Applied
Scientific EffectWaveguide radiation: Waveguide

Implementation Method 4

heating a medium (10) located in a working space (7) by means of microwave radiation

Methodology Applied
Scientific EffectMicrowave heating: Microwave Radiation

Data Source

PatentEP2621246B1Arrangement and method for heating a medium by microwave radiation
Publication Date: 2016.01.20 JENOPTIK KATASORB
  • EP2621246B1 patent drawingFigure 1
  • EP2621246B1 patent drawingFigure 2
  • EP2621246B1 patent drawingFigure 3

AI summary

The invention relates to an arrangement and a method for heating media (10) using microwave radiation (11). A signal is generated by a tunable generator (2), applied to a number of radiation sources (5), and emitted as microwave radiation (11) into a working chamber (7). The radiation sources (5) each comprise at least one power amplifier (5.1), a waveguide (5.2), and a measuring device for acquiring measurement data (5.3). Measurement data can be acquired and evaluated by means of the additional measuring devices (12) that are mandatory in each radiation source (5) and optionally present in the working chamber (7), which are connected to a control unit (6). This data serves to individually control at least the power amplifiers (5.1). The arrangement and method according to the invention also make it possible to investigate the behavior of a medium (10) when heated by microwave radiation (11).