Microwave Processing Device Phase Control

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Solution Overview

Problem

Conventional microwave treatment apparatuses face difficulties in properly controlling microwave irradiation, particularly in localizing heat to a desired point or achieving uniform heating.

Innovation Solution

A microwave treatment apparatus with multiple emitting portions that can be individually moved and controlled to concentrate electrical fields, overlap, or interfere with each other to achieve precise heating, using robot arms and phase control to ensure effective microwave distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional microwave treatment apparatuses use fixed emitting portions, then the device structure is simple, but it is difficult to properly control microwave irradiation and achieve local heating or uniform heating

Engineering Contradiction:
Improvecontrol precision of microwave irradiationVSAvoiddevice structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The microwave emitting system is divided into multiple independent emitting portions (antennas), each capable of being individually positioned and controlled. This segmentation allows precise control of microwave irradiation at different locations, enabling local heating and uniform heating through coordinated positioning of multiple emitting portions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The emitting portions are made movable through robotic arms, allowing dynamic repositioning during microwave treatment. This dynamic capability enables the system to adapt emitting portion positions to achieve desired heating patterns, resolving the contradiction between control precision and structural simplicity.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If multiple emitting portions are used to achieve local heating, then heating precision is improved, but device complexity and control difficulty increase

Engineering Contradiction:
Improveheating location precisionVSAvoidcontrol ease of emitting portions
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system incorporates temperature measurement means and control means that use temperature feedback to automatically adjust emitting portion positions and microwave power. This feedback mechanism simplifies operation by eliminating manual control complexity, allowing the system to automatically achieve precise heating at target locations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Manual positioning and control operations are replaced with automated robotic arms and computer-controlled systems. The robotic arms precisely position emitting portions based on control signals, substituting complex manual mechanical operations with automated control systems that improve both precision and ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If emitting portions are fixed in position, then device complexity is low, but it is difficult to concentrate electrical fields or provide uniform electrical field distribution

Engineering Contradiction:
Improveelectrical field distribution uniformityVSAvoidmoving mechanism complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The emitting system is segmented into multiple independently controllable emitting portions that can be positioned at different locations. By coordinating the positions of these segmented emitting portions, the system can concentrate electrical fields at specific points or distribute them uniformly across a region, achieving desired temperature patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the positional parameters of emitting portions dynamically to control electrical field distribution. By adjusting the positions of emitting portions, the system can transform the electrical field pattern from fixed and non-uniform to controllable and uniform, or concentrate it at specific points for local heating.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise local heating and uniform heating by controlling the position and phase of microwave emitting portions, overcoming the limitations of conventional systems.

Implementation Method 1

an irradiating portion that performs microwave irradiation from multiple emitting portions

Methodology Applied
Scientific EffectElectromagnetic radiation (microwave): Microwave Radiation

Implementation Method 2

microwaves that are emitted from the multiple emitting portions are intensified by each other through mutual interference at the desired point

Methodology Applied
Scientific EffectElectromagnetic interference: Interference

Implementation Method 3

concentrate electrical fields of microwaves on a desired point

Methodology Applied
Scientific EffectElectrical field concentration: Focusing

Data Source

PatentEP3307020B1Microwave processing device and program
Publication Date: 2024.01.24 MICROWAVE CHEM
  • EP3307020B1 patent drawingFigure 1
  • EP3307020B1 patent drawingFigure 2~3
  • EP3307020B1 patent drawingFigure 4

AI summary

In order to provide a microwave treatment apparatus capable of properly controlling microwave irradiation, a microwave treatment apparatus 1 includes: an irradiating portion 101 that performs microwave irradiation from multiple emitting portions 12; a moving portion 102 that individually moves the multiple emitting portions 12; and a control portion 107 that controls movements of the emitting portions 12 by the moving portion 102, wherein the irradiating portion 101 is such that phases of microwaves that are emitted from the multiple emitting portions 12 are changeable, and the control portion 107 controls phases of microwaves that are emitted by the irradiating portion 101 from the multiple emitting portions 12.