Microwave Piston Position Detection via Phase Analysis

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Solution Overview

Problem

Existing methods for determining the position of a piston in a piston cylinder lack high measurement accuracy and speed while also being minimally invasive, and they often require complex and invasive setups.

Innovation Solution

A method and device utilizing frequency-modulated microwave signals, where phase determination is carried out in both the baseband and sidebands, allowing for simultaneous fine and rough position determination, and bandpass filtering is used to filter signals based on fundamental and modulation frequencies, enabling high-precision distance measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If complex invasive measurement setups are used, then measurement accuracy may be improved, but device complexity and invasiveness increase

Engineering Contradiction:
Improvepiston position measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical measurement systems with a microwave-based electromagnetic measurement system. By using microwave signals that propagate through the cylinder medium and reflect off the piston, the system achieves high measurement precision without requiring physical contact or invasive mechanical sensors on the piston itself

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces microwave signals as an intermediary medium to measure piston position indirectly. Instead of directly measuring piston position with complex sensors, the system uses microwave transmission and reflection characteristics, which are affected by the piston position, to determine position information through signal processing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If high measurement speed is achieved, then productivity is improved, but measurement precision may deteriorate

Engineering Contradiction:
Improvemeasurement speedVSAvoidpiston position measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent employs periodic frequency modulation of microwave signals to enable high-speed measurements. By modulating the microwave carrier signal with a periodic modulation signal and analyzing the phase of the modulated signal, the system achieves both high measurement speed through rapid signal cycling and high precision through phase-based position determination

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent uses dynamic frequency modulation techniques where the microwave signal frequency is continuously varied according to a modulation pattern. This dynamic approach allows the system to extract position information from phase changes at different modulation frequencies, enabling simultaneous high-speed operation and high measurement precision

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for high-precision, high-speed absolute distance measurement with minimal invasive intervention, providing reliable and accurate piston position determination.

Implementation Method 1

a microwave transmission signal is emitted in the direction of the piston and microwaves reflected by the piston are detected

Methodology Applied
Scientific EffectElectromagnetic wave reflection: Reflection

Implementation Method 2

the transmission signal comprising a modulated signal which has a fundamental frequency modulated sinusoidally with a modulation frequency

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 3

an evaluation of the phase between transmission signals and reception signals is carried out

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentEP2519751B1Method and device for detecting the position of a piston of a cylinder piston unit using microwaves
Publication Date: 2020.03.25 BALLUFF
  • EP2519751B1 patent drawingFigure 1
  • EP2519751B1 patent drawingFigure 2
  • EP2519751B1 patent drawingFigure 3a~3b

AI summary

A method for detecting the position of a piston of a piston cylinder is provided. A microwave transmit signal is emitted in the direction of the piston and microwaves reflected from the piston are detected. The transmit signal is a modulated signal with a base frequency sinusoidally modulated at a modulation frequency. An evaluation of the phase between transmit signals and receive signals is performed. A phase determination at the baseband and a simultaneous phase determination at at least one sideband are also performed. The phase determination at the baseband is used for fine determination of the piston position and the phase determination at the at least one sideband is used for coarse determination of the piston position. Bandpass filtering on receive signals and evaluation transmit signals is performed with respect to the base frequency or an intermediate frequency. Bandpass filtering is performed with respect to the modulation frequency.