Multiple linked appliance with auxiliary outlet

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Solution Overview

Problem

Combination refrigerator and microwave systems often experience overload conditions due to peak current spikes, particularly when both appliances are in use, leading to frequent activation of automatic circuit breakers in household circuits protected at 15 amps.

Innovation Solution

A microprocessor-controlled combination microwave and refrigerator system with auxiliary outlets, where the microwave controller monitors and balances the duty cycles of both appliances to prevent overload by disabling the refrigerator compressor during microwave operation and limiting current to auxiliary outlets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If both the refrigerator and microwave are connected to the same power supply circuit, then the system provides convenient single-plug operation and compact integration, but overload conditions occur frequently due to peak current spikes from the refrigerator compressor

Engineering Contradiction:
Improvesingle-plug operation capabilityVSAvoidcircuit overload stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system dynamically adjusts the operational state of the refrigerator compressor based on the microwave's operational status. When the microwave is detected to be operating, the controller automatically disables the refrigerator compressor to prevent peak current叠加, thereby avoiding circuit overload while maintaining single-plug operation capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller continuously monitors the operational status of both the microwave and refrigerator, and adjusts the compressor duty cycle accordingly. This feedback mechanism ensures that the system adapts to changing power demands and prevents overload conditions by coordinating the operation of both appliances

Inventive Principle:
Principle #23Feedback

2Reliability

If the refrigerator compressor is continuously monitored and controlled to prevent overload, then circuit stability is improved, but the system complexity increases due to additional control mechanisms

Engineering Contradiction:
Improvecircuit overload protectionVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The existing microwave controller is made multi-functional by adding the capability to monitor and control the refrigerator compressor operation. This eliminates the need for a separate control system, as the single controller now manages both appliances' power distribution and coordination, thereby preventing overload without significantly increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control functions for both the microwave and refrigerator are merged into a single integrated control system. The controller simultaneously manages microwave operation, refrigerator compressor duty cycle, and auxiliary outlet power distribution, simplifying the overall control architecture while achieving reliable overload protection

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If auxiliary outlets are provided for low-power devices, then the system versatility and usability are enhanced, but the risk of overload conditions increases when multiple devices are connected

Engineering Contradiction:
Improveauxiliary outlet functionalityVSAvoidpower distribution stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The auxiliary outlets are designed to provide power for low-power devices only, with the understanding that they should not be used for high-power appliances. This partial action approach allows the system to offer enhanced versatility for charging and low-power applications while maintaining power distribution stability by limiting the power demand from these outlets

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The controller acts as an intermediary that monitors and manages power distribution to the auxiliary outlets. By coordinating the power delivery to auxiliary devices with the operational status of the microwave and refrigerator, the controller prevents cumulative overload conditions while allowing the auxiliary outlets to remain functional

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9657974B2Multiple linked appliance with auxiliary outlet
Publication Date: 2017.05.23 INTIRION CORP
  • US9657974B2 patent drawing
  • US9657974B2 patent drawing
  • US9657974B2 patent drawing

AI summary

A combination microwave and refrigerator system is constructed having a single plug input supply. The microwave oven is adapted to provide power to a refrigerator, and to auxiliary receptacles adapted for low power operation. The current to the low power receptacles and the refrigerator is controlled by the controller for the microwave oven according to the duty cycles of the connected appliances to avoid overload conditions.