Microwave Resonator Loop With OECT Tuning on Flexible Substrates

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Solution Overview

Problem

Existing reconfigurable metadevices face limitations due to the need for sophisticated and costly fabrication methods, particularly when integrating materials like semiconductors and two-dimensional materials, which are not compatible with large-area and flexible platforms, restricting their applicability and versatility.

Innovation Solution

The use of organic electrochemical transistors for electrical tuning of microwave metadevices, allowing for rapid and facile realization of reconfigurable microwave metasurfaces through electrostatic control of charge carrier density, and fabrication via inkjet printing on flexible substrates using metal nanoparticle and conducting polymer inks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If semiconductors and two-dimensional materials are integrated for reconfigurable metadevices, then tuning capability is improved, but fabrication complexity and cost increase

Engineering Contradiction:
Improvetuning capabilityVSAvoidfabrication complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex semiconductor and two-dimensional materials with inexpensive conductive polymer inks that can be easily deposited. The conductive polymer serves as a disposable, low-cost alternative that achieves similar electrostatic tuning functionality without requiring sophisticated fabrication infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the material parameter from inorganic semiconductors to organic conductive polymers, fundamentally altering the fabrication approach. This parameter change enables solution-based processing and inkjet printing, dramatically simplifying manufacturing while maintaining the essential electrostatic control mechanism for reconfigurability.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If semiconductors and two-dimensional materials are used, then reconfigurability is improved, but compatibility with flexible and large-area platforms deteriorates

Engineering Contradiction:
ImprovereconfigurabilityVSAvoidcompatibility with flexible platforms
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs conductive polymer inks that can be deposited as thin films on flexible substrates. These polymers inherently accommodate flexible geometries and large-area configurations, eliminating the rigid substrate requirements of traditional semiconductor-based metadevices and enabling wearable and conformal applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent substitutes mechanical vacuum deposition and cleanroom fabrication processes with solution-based inkjet printing. This replacement of mechanical fabrication systems with liquid-phase processing enables direct printing on flexible substrates, dramatically improving compatibility with large-area and flexible platform manufacturing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If sophisticated fabrication methods are used for integrating semiconductors, then device performance is improved, but manufacturing cost and time increase

Engineering Contradiction:
Improvedevice performanceVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent merges the resonator structure and tuning mechanism into a single integrated device fabricated in one inkjet printing process. By combining multiple fabrication steps into a single solution-based process, the patent maintains device performance while dramatically improving manufacturing efficiency and reducing production time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses inkjet printing to create precise replicas of resonator patterns and conductor traces directly on flexible substrates. This copying approach allows rapid prototyping and scaling without requiring expensive cleanroom facilities, maintaining fabrication precision while improving manufacturing throughput and reducing costs.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables dynamic reconfiguration of metadevices with significant amplitude and frequency modulation capabilities, achieving up to 40 dB variation in amplitude and seamless transition between resonant configurations, while being compatible with flexible and large-area platforms, enhancing their utility in bioelectronics and neuromorphic devices.

Implementation Method 1

The tuning mechanism is based on the ability to electrostatically control the charge carrier density of the organic electrochemical transistor

Methodology Applied
Scientific EffectElectrostatic control: Electrostatics

Implementation Method 2

a resonator loop coupled to a substrate. The resonator loop may have at least one gap formed between opposing surfaces in the resonator loop

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12261346B2Microwave metadevice comprising a substrate having thereon a resonator loop with at least one gap and at least one electrochemical transistor disposed therein
Publication Date: 2025.03.25 TRUSTEES OF TUFTS COLLEGE
  • US12261346B2 patent drawing
  • US12261346B2 patent drawing
  • US12261346B2 patent drawing

AI summary

Embodiments of the present disclosure provide a metadevice including a substrate, a resonator loop coupled to the substrate. The resonator loop having a first gap in the resonator loop. The metadevice includes an organic electrochemical transistor positioned in the first gap, a gate electrode, and an electrolyte extending between the organic electrochemical transistor and the gate electrode.