Microwave Shielding Plate with Electrical Damage Detection Loop

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Solution Overview

Problem

Conventional microwave shielding layers in microwave cooking devices are difficult to detect for damage, leading to potential microwave leakage, as damage is not easily visible and can go unnoticed.

Innovation Solution

A microwave shielding plate with conductive layers and conductors forming a loop, where both ends of the conductor have wiring points, allowing for the formation of a shielding section and integration with a transparent mounting substrate, along with an electrical performance detector to monitor changes in electrical performance and detect damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal mesh is used for microwave shielding in a conventional microwave oven door, then the shielding function is effective, but the damage of the shielding layer is relatively intuitive and easily observed

Engineering Contradiction:
Improveshielding function effectivenessVSAvoiddamage detectability
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies visualized microwave oven doors with shielding layers that change appearance or show visible indicators when damaged. This allows the damage detection to be easily observed by the naked eye, transforming the undetectable damage problem into a visually detectable state while maintaining shielding effectiveness

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent incorporates detection mechanisms that provide feedback about the shielding layer's integrity. When damage occurs, the system detects the change in electrical performance or continuity and provides an observable signal (such as lighting up an indicator or displaying a message) to alert users of the damage

Inventive Principle:
Principle #23Feedback

2Difficulty of detecting and measuring

If visualized microwave oven doors are used, then the shielding layer damage can be observed, but the damages are not easily observed by the naked eye and cause microwave leakage

Engineering Contradiction:
Improvedamage detectabilityVSAvoidshielding integrity
Core Design Contradiction:
Difficulty of detecting and measuringVSReliability

Solution Approach 1:

The patent incorporates detection mechanisms that provide feedback about the shielding layer's integrity. When damage occurs, the system detects the change in electrical performance or continuity and provides an observable signal (such as lighting up an indicator or displaying a message) to alert users of the damage, ensuring both visibility and reliability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces purely visual/mechanical damage indicators with electrical detection systems. By using electrical continuity testing or resistance measurement of the shielding layer, the system can detect damage that is not visually apparent, substituting mechanical observation with electrical sensing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Difficulty of detecting and measuring

If a conductor is coupled into a conductive loop with wiring points, then the electrical performance can be monitored to detect damage, but the device complexity increases

Engineering Contradiction:
Improvedamage detection capabilityVSAvoidshielding plate structure
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The patent combines the shielding function with the detection function into a single integrated structure. The conductor that provides microwave shielding is the same conductor whose electrical continuity is monitored for damage detection. This merging eliminates the need for separate detection elements, reducing overall device complexity while maintaining detection capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductor in the shielding plate serves multiple functions: it provides microwave shielding and simultaneously serves as the sensing element for damage detection. By making the shielding structure itself multi-functional, the patent avoids adding extra components that would increase complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables timely detection of microwave leakage by monitoring changes in electrical performance, ensuring the microwave shielding function is valid and reducing the risk of accidents by controlling the microwave cooking device accordingly.

Implementation Method 1

a shielding section covering the conductive layer is formed when the conductor is coupled into a conductive loop

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

the microwave leakage can be detected in time by detecting the change of the electrical performance

Methodology Applied
Scientific EffectElectrical conductivity measurement: Conduction (electrical)

Data Source

PatentUS11582840B2Microwave shielding plate and microwave cooking device
Publication Date: 2023.02.14 GUANGDONG MIDEA KITCHEN APPLIANCES MFG CO LTD
  • US11582840B2 patent drawing
  • US11582840B2 patent drawing
  • US11582840B2 patent drawing

AI summary

A microwave shielding plate and a cooking device are disclosed. The microwave shielding plate includes one or more conductive layers, a conductor is provided in each of the conductive layers, and two ends of the conductor are provided with wiring points, so that a shielding section covering the conductive layers is formed when the conductor is coupled into a conductive loop.