Microwave Oven Thermopile Array for Automated Cooking

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Solution Overview

Problem

Current cooking appliances lack intelligence, requiring user input and leading to inefficiencies, errors, and safety hazards due to overheating, as they cannot autonomously determine food properties or adjust cooking parameters.

Innovation Solution

A microwave oven equipped with a thermopile gridded array and computational heat modeling, using Gallium Antimonide thermopiles for precise temperature mapping, machine-learning algorithms to calculate food properties, and a stepper motor for targeted heating, allowing for automatic cooking without user input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If conventional cooking appliances are used, then they are simple to operate, but they lack intelligence and require user input leading to errors and safety hazards

Engineering Contradiction:
Improvecooking automationVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The cooking apparatus automatically detects food properties using sensor arrays, computes cooking parameters through embedded processors, and executes cooking cycles without user input. The system serves itself by monitoring temperature, humidity, and cooking progress, then autonomously adjusting power levels and timing to complete the cooking process safely and efficiently.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual operation is replaced by electronic sensors, processors, and automated control systems. The mechanical act of setting timers and temperature controls is substituted with optical sensors, moisture detectors, and microprocessor-based cooking parameter computation that automatically determines optimal cooking conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If pre-profiled food types are used, then the device appears intelligent, but it still requires user input of food amount and type leading to erroneous results

Engineering Contradiction:
Improvefood property detectionVSAvoiduser input requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system automatically detects food properties through sensor arrays that measure temperature distribution, moisture content, and thermal characteristics. The processor computes food type, weight, and composition without requiring the user to manually input these parameters, eliminating errors from incorrect user estimation or selection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Real-time temperature and humidity sensors provide continuous feedback during cooking, allowing the system to monitor food properties and adjust cooking parameters dynamically. This feedback loop enables precise measurement of food characteristics and automatic adjustment of cooking conditions based on actual food state rather than pre-set profiles.

Inventive Principle:
Principle #23Feedback

3Reliability

If user input is required for cooking parameters, then the device is easy to control, but human error causes overcooking, undercooking, and safety hazards

Engineering Contradiction:
Improvecooking safetyVSAvoiduser input requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The apparatus autonomously monitors cooking progress through embedded sensors that track temperature, humidity, and cooking time. The processor automatically computes optimal cooking parameters and adjusts power levels in real-time, eliminating human error in timing and temperature control while ensuring safe and consistent cooking results.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Continuous monitoring of internal temperature and humidity provides real-time feedback to the control system, which automatically adjusts cooking parameters to prevent overcooking, undercooking, or safety hazards. The system responds dynamically to actual food state rather than relying on fixed user-input parameters.

Inventive Principle:
Principle #23Feedback

4Measurement precision

If thermopile gridded array is used, then temperature mapping precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetemperature mappingVSAvoidsensor array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The temperature sensing function is divided into multiple discrete thermopile sensors arranged in a gridded array. Each sensor measures temperature at a specific location, and the processor integrates these segmented measurements to create a complete temperature map of the food surface, achieving high precision through distributed sensing rather than a single complex sensor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The physical temperature distribution is copied into a digital representation through the sensor array. Each thermopile sensor creates an electrical signal that replicates the thermal information at its location, and the processor reconstructs the complete temperature field from these copied signals, enabling precise temperature mapping without requiring direct physical measurement of the entire surface.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise, efficient, and safe cooking by eliminating human error, preventing overcooking and burns, and reducing the risk of fires by automatically adjusting cooking parameters based on real-time temperature data and food characteristics.

Implementation Method 1

a thermopile (or IR) gridded array inside a microwave oven is used to take the temperature map of the food

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Implementation Method 2

After the initial reading is taken, the cooking oven begins warming. As the food is warming, the thermopile continues to take real time temperature data

Methodology Applied
Scientific EffectThermopile effect: Thermopile

Implementation Method 3

a microwave oven equipped with a thermopile gridded array and computational heat modeling

Methodology Applied
Scientific EffectMicrowave radiation heating: Microwave Radiation

Implementation Method 4

the heat absorption of the food is meticulously tracked

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentUS11324083B1Apparatus for intelligent and selective heating using sensor array
Publication Date: 2022.05.03 RAHMAN MUHAMMAD SHAHIR
  • US11324083B1 patent drawing
  • US11324083B1 patent drawing
  • US11324083B1 patent drawing

AI summary

The use of heat is elemental in household applications, particularly in cooking apparatus, but they are not smart and automated, which often causes fires and other safety hazards. In fact, 42% of household fires are caused by cooking devices. In our modern household, all cooking devices require some kind of user input, such as time, temperature, food type etc. to determine how long to cook, often resulting in under/overcooking due to human error. This invention demonstrates advanced thermopile assisted remote temperature detection technology in conjunction with controlled feedback systems to effectively cook food. Extending this with the use of a computing device and “Internet Of Things,” a revolutionary cooking apparatus has been devised that can automatically calculate & control the desired temperature of any food type & amount placed in the device without need of any user input. A working prototype has been created that includes all these features.