Microwave Oven Tray with Edge Conductive Plates for Uniform Drying

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Solution Overview

Problem

Microwave ovens unevenly distribute electromagnetic energy, causing foodstuffs in the center of drying trays to dry faster than those on the edges and corners, leading to burning before the edges and corners are fully dry.

Innovation Solution

Incorporating conductive metal plates under the tray in the edge and corner regions to redirect electromagnetic energy from the center to the edges and corners, ensuring uniform drying by using microwave-permeable materials and strategically placing these plates to manage energy distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If foodstuffs are placed on a conventional drying tray in a microwave oven, then the drying process is faster overall, but the foodstuffs in the center burn before the edges and corners are fully dry due to uneven electromagnetic energy distribution

Engineering Contradiction:
Improvedrying speedVSAvoiddrying uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by placing conductive plates specifically at the corner and edge regions of the tray base where electromagnetic energy density is low. These plates create localized electromagnetic field enhancement only in the regions that need it most, without affecting the already adequately heated central regions. This spatially differentiated approach resolves the contradiction by making the drying process uniformly effective across all tray regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The conductive plates serve as intermediary elements that mediate the uneven electromagnetic energy distribution. They act as intermediate structures that capture and redirect microwave energy from regions of high density to regions of low density, thereby balancing the energy distribution and achieving uniform drying across the entire tray surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the microwave oven operates at high power to reduce drying time, then productivity increases, but the center foodstuffs burn due to excessive electromagnetic energy concentration

Engineering Contradiction:
Improvedrying timeVSAvoidburning of foodstuffs
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The conductive plates function as intermediary structures that redirect excess electromagnetic energy from the high-density central regions to the low-density edge and corner regions. This mediation allows the microwave oven to operate at high power for faster drying while preventing burning in the center by continuously channeling energy to areas that need it most.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive plates create a feedback mechanism where electromagnetic energy is continuously redirected from regions of high field density to regions of low field density. This dynamic energy redistribution ensures that no single region accumulates excessive energy that would cause burning, while maintaining high overall power levels for efficient drying.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables homogeneous drying of foodstuffs across the tray, preventing burning by distributing electromagnetic energy evenly, thus ensuring all areas dry simultaneously and efficiently.

Implementation Method 1

the density of the electromagnetic field acting on the central part of the drying tray is higher than the edges of the tray

Methodology Applied
Scientific EffectElectromagnetic energy distribution: Electromagnetic Induction

Implementation Method 2

one or more than one conductive plate that is produced from a metal material and that is placed on the corner-edge regions at the base of the tray where the density of the electromagnetic energy is low

Methodology Applied
Scientific EffectConductive plate redirection: Electromagnetic Induction

Implementation Method 3

The microwave generator (2) operated by the control unit (3) provides the dissipation of the electromagnetic energy inside of the microwave oven (1)

Methodology Applied
Scientific EffectDielectric heating: Dielectric Heating

Data Source

PatentEP3398404B1A microwave oven with drying function
Publication Date: 2019.09.04 ARCELIK AS
  • EP3398404B1 patent drawingFigure 1
  • EP3398404B1 patent drawingFigure 2~3
  • EP3398404B1 patent drawingFigure 4~6

AI summary

The present invention relates to a nnicrowave oven (1 ) comprising a microwave generator (2), a control unit (3) that controls the microwave generator (2), a tray (4) produced from a microwave permeable material and whereon foodstuffs such as vegetables and fruits to be dried are placed, and a cavity (5) wherein the tray (4) is placed.