Microwell Adaptor for Automated Target Material Retrieval

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Solution Overview

Problem

Current methods for single cell capture and processing are inefficient, particularly in high-density platforms, requiring extensive manual processes and prone to cell damage, leading to time-consuming and costly retrieval of target materials with high manual burden and low automation potential.

Innovation Solution

A system and method for efficient retrieval of target materials from high-density capture devices using an adaptor with mechanisms to apply forces such as magnetic, gravity-associated, or fluid pressure-driven forces, allowing for partial automation and reduced manual handling, enabling effective separation and processing of target materials while minimizing non-target material retrieval.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual retrieval methods are used for target material from high-density microwells, then flexibility and control are maintained, but operation time increases and productivity decreases

Engineering Contradiction:
Improvemanual controlVSAvoidretrieval speed
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces manual mechanical retrieval operations with an automated magnetic separation system. Magnets are inserted into the microwell array to magnetically attract and retrieve target materials (such as cells or particles) without manual pipetting or transfer operations, thereby increasing productivity while maintaining operational control through automated positioning and actuation mechanisms.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If extensive manual library preparation and selection processes are performed, then precision and control over cell handling are maintained, but time consumption increases and productivity decreases

Engineering Contradiction:
Improvecell handling precisionVSAvoidprocessing time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary magnetic attachment of target materials to the microwell surfaces during the capture process. This pre-positioning enables subsequent rapid retrieval through magnetic actuation without requiring time-consuming manual preparation steps, thereby reducing processing time while maintaining precision through controlled magnetic force application.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Manual cell handling and selection operations are replaced with automated magnetic separation mechanisms. The system uses magnetic fields to selectively attach and retrieve target materials based on their magnetic properties, eliminating the need for extensive manual library preparation while maintaining precise control over which cells are retrieved and when.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If traditional retrieval mechanisms are used, then device simplicity is maintained, but cell damage increases and reliability decreases

Engineering Contradiction:
Improvesystem simplicityVSAvoidcell integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces mechanical retrieval mechanisms (such as pipetting, scraping, or physical transfer) with magnetic separation. Magnets applied to the microwell surfaces attract and retrieve target materials through magnetic forces alone, avoiding mechanical contact that could damage cells. This approach maintains system simplicity while significantly improving cell integrity and retrieval reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If high-density capture platforms are used, then throughput and productivity are improved, but retrieval difficulty increases and device complexity increases

Engineering Contradiction:
Improvecapture throughputVSAvoidretrieval mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent employs a universal magnetic separation mechanism that works across the entire high-density microwell array simultaneously. Magnets can be inserted into multiple wells at once, and the same magnetic actuation mechanism retrieves target materials from all wells, providing multi-functional capability that maintains high throughput while avoiding the need for complex individual well processing mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Complex mechanical retrieval systems (such as individual pipetting mechanisms for each well) are replaced with a simplified magnetic separation approach. The magnetic field penetrates the microwell array structure, allowing simultaneous attraction and retrieval of target materials from high-density configurations without requiring complex mechanical interfaces for each well, thereby reducing overall device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces manual operation time, increases retrieval efficiency, and decreases downstream processing costs by automating repetitive steps, ensuring accurate and efficient retrieval of target materials with minimal cell damage.

Implementation Method 1

the adaptor can include a cavity configured to, in response to an applied force, promote release of target material from the set of wells

Methodology Applied
Scientific EffectMagnetic force: Magnetism

Implementation Method 2

using an adaptor with mechanisms to apply forces such as magnetic, gravity-associated, or fluid pressure-driven forces

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

using an adaptor with mechanisms to apply forces such as magnetic, gravity-associated, or fluid pressure-driven forces

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Data Source

PatentUS20240066519A1System and method for target material retrieval from microwells
Publication Date: 2024.02.29 BIO RAD LABORATORIES INC
  • US20240066519A1 patent drawing
  • US20240066519A1 patent drawing
  • US20240066519A1 patent drawing

AI summary

A system and method for target material retrieval and processing, the system comprising: an adaptor configured to interface with a capture region of a capture substrate for capturing particles in single-particle format within a set of wells, wherein the adaptor comprises a first region configured to interface with the capture region, a second region, and a cavity extending from the first region to the second region; and a support structure coupled to the adaptor and providing a set of operation modes for movement of the adaptor relative to the capture substrate. The system enables methods for magnetic and/or other force-based methods of retrieval of target material (e.g., derived from single cells).