Microwell Array Chip for Single Molecule Sequencing

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Solution Overview

Problem

Current gene sequencing methods are costly, time-consuming, and require complex processes, with limitations in detecting single molecules or cells, and are not suitable for genetic diagnosis of monogenic diseases due to high background noise and sequencing costs.

Innovation Solution

A method for gene sequencing using single molecule library preparation on a microwell array chip, where DNA fragments are amplified by PCR on the same chip, simplifying the process, reducing reagent use, and sequencing time and cost, by utilizing a semiconductor chip with microwells and ion-sensitive sensors to detect base incorporation during sequencing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current sequencing methods are used, then sequencing can be performed, but the cost is high and the process is complex

Engineering Contradiction:
Improvesequencing accuracyVSAvoidprocess complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges library preparation and sequencing operations onto a single microwell array chip. The chip integrates microfluidic channels for reagent delivery, PCR amplification zones, and sequencing detection areas, eliminating the need for separate devices and manual transfer steps between different instruments.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microwell array chip serves multiple functions: it performs DNA library preparation, PCR amplification, and sequencing detection all in one device. The chip can handle multiple samples simultaneously in parallel microwells, making it a universal platform for various sequencing applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If current sequencing methods are used, then sequencing can be performed, but the time required is long

Engineering Contradiction:
Improvesequencing accuracyVSAvoidsequencing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements continuous automated operations from library preparation through PCR amplification to sequencing detection without interrupting the sample. Reagents are continuously delivered through microfluidic channels, and the sequencing process begins immediately after amplification, eliminating idle time between steps.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The chip performs preliminary library preparation and PCR amplification steps automatically before sequencing begins. Adapters are pre-attached to DNA fragments, and amplification is completed in-situ on the chip, so that sequencing can start immediately without additional preparation time.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If current sequencing methods are used, then sequencing can be performed, but reagent consumption is high

Engineering Contradiction:
Improvesequencing accuracyVSAvoidreagent consumption
Core Design Contradiction:
Measurement precisionVSLoss of substance

Solution Approach 1:

The patent segments the sequencing process into individual microwell reactions, each handling a single DNA molecule or small number of molecules. This segmentation allows precise control of reagent volumes in each microwell, reducing overall reagent consumption compared to bulk processing methods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The chip delivers reagents locally to specific microwells containing target DNA through microfluidic channels. This localized delivery ensures reagents are applied only where needed, minimizing waste and reducing total reagent consumption while maintaining sufficient concentration for accurate sequencing.

Inventive Principle:
Principle #3Local quality

4Quantity of substance

If single molecule sequencing is used, then low amount of initial material is required, but background noise is high and accuracy is reduced

Engineering Contradiction:
Improveinitial material amountVSAvoidsequencing accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent performs preliminary PCR amplification of the single DNA molecule within the microwell before sequencing detection. This amplification step generates sufficient signal strength from the initial single molecule while maintaining the benefits of low starting material requirements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses PCR amplification as an intermediary step between the single DNA molecule and the sequencing detection. The amplification process creates multiple copies that enhance the signal for detection, reducing background noise while still allowing the process to start from a single molecule.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the sequencing process, reduces costs, and improves sequencing efficiency by enabling single molecule library amplification and sequencing on a single chip, avoiding complex devices and reagents, while enhancing accuracy and reducing background noise.

Implementation Method 1

the released hydrogen ions or pyrophosphate PPi ions or increased charges of DNA backbones result in signal response of a sensor at bottom of the microwell

Methodology Applied
Scientific EffectIon-sensitive field effect sensor detection: Hall Effect

Implementation Method 2

the dNTP capable of pairing with a base under sequencing of the single-stranded DNA molecule as a template is ligated to the 3′ terminal of the sequencing primer S2 molecule in the presence of the sequencing enzyme, with hydrogen ions or pyrophosphate PPi ions released

Methodology Applied
Scientific EffectDNA base extension: Enzyme

Implementation Method 3

adding a mixture solution of DNA fragments to be tested in combination with a PCR amplification solution into the microwell array chip, allowing each micrawell on the micrawell array chip to contain the mixture solution, and sealing the micrawell array chip by a sealing cover on its surface, such that micrawells on the micrawell array chip each individually form reaction spaces

Methodology Applied
Scientific EffectMicrowell physical containment: Physical Containment

Data Source

PatentUS12059677B2Method of gene sequencing base on single molecule PCR library preparation on a microwell array chip
Publication Date: 2024.08.13 ZHANGJIAGANG ONECHIP BIO TECH CO LTD
  • US12059677B2 patent drawing
  • US12059677B2 patent drawing
  • US12059677B2 patent drawing

AI summary

Provided is a method of gene sequencing on a microwell array chip, including: Step 1: adding a PCR amplification system containing DNA fragments to be sequenced into the microwell array chip, allowing microwells to each individually form reaction spaces and allowing one DNA fragment to be contained in one microwell; Steps 2 to 3: subjecting the microwell array chip to PCR amplification, and denaturing amplified double-stranded DNAs in individual microwells; and Steps 4 and 5: sequencing the DNA fragments with sequencing primer S2 molecules and dNTPs in each microwell with a sensor at the bottom of the microwell.