Microwell Cell Culture Carrier for Uniform Colony Control

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Solution Overview

Problem

Current methods for culturing undifferentiated embryonic stem cells (ES cells) face challenges in maintaining uniform cell colony size and preventing differentiation, particularly during subculture and suspension culture, with existing carriers leading to irregular cell mass formation and mixed populations of differentiated and undifferentiated cells.

Innovation Solution

A carrier with concavities of specific dimensions (10 µm to 1000 µm diameter and 30 µm to 1000 µm depth) on a porous substrate, preferably made of ceramics or glass, allows for controlled cell proliferation and easy exfoliation without enzyme treatment, maintaining the undifferentiated state and enabling efficient subculture and suspension culture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional flat carriers are used for ES cell culture, then cells can proliferate, but the cells form flat colonies and lose their undifferentiated state as they become gigantic

Engineering Contradiction:
Improvecell proliferationVSAvoidundifferentiated state
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention divides the culture carrier surface into multiple microwells, each with a controlled volume (10nl to 10ul). This segmentation physically confines cell colonies to small, discrete spaces, preventing them from becoming gigantic while maintaining undifferentiated state. Each microwell acts as an independent culture compartment that limits colony size regardless of proliferation extent.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If trypsin treatment is used to exfoliate ES cell colonies from the carrier, then cells can be separated for subculture, but the timing of subculture becomes difficult to control and mixed populations of differentiated and undifferentiated cells result

Engineering Contradiction:
Improvecell separationVSAvoidcolony size control
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The microwells are pre-formed with specific dimensions (diameter 100-1000um, depth 50-1000um) that are optimized to contain cell colonies at the desired size. This preliminary structuring of the carrier eliminates the need for timing-based control during culture, as the physical constraints ensure colonies reach the appropriate size for subculture automatically.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If enzyme treatment is used to separate cells from the carrier, then subculture can be performed, but operational complexity and time are increased

Engineering Contradiction:
Improvesubculture efficiencyVSAvoidprocessing steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The invention extracts the cell colonies from the microwells by simple aspiration or detachment, eliminating the need for enzyme treatment. The microwell structure allows direct removal of cell-containing medium, leaving cells intact without requiring additional chemical processing steps.

Inventive Principle:
Principle #2Taking out (Extraction)

4Quantity of substance

If cells are cultured to large size, then sufficient cell mass is obtained, but differentiation is induced and uniformity is lost

Engineering Contradiction:
Improvecell massVSAvoidcolony uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The invention creates locally optimized microenvironments within each microwell, where the volume and dimensions are specifically designed to maintain undifferentiated state. Each microwell provides a localized culture condition that differs from conventional large-scale culture, enabling uniform colony production with controlled size and composition throughout the entire carrier surface.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP1970436B1Carrier for undifferentiated cell culture and subculture method thereof
Publication Date: 2012.05.23 COVALENT MATERIALS CORP
  • EP1970436B1 patent drawingFigure 1~3
  • EP1970436B1 patent drawingFigure 4~6
  • EP1970436B1 patent drawingFigure 7~9

AI summary

A colony (cell mass) proliferated under the undifferentiated state is obtained by using a carrier for cell culture in which two or more of a concavity having a porous body in a surface are arranged on a substrate surface in the form of a matrix, inoculating an undifferentiated cell on at least one concavity of the carrier for culture and carrying out culture.