Microwell Convex-Concave Structure Bubble Removal

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Solution Overview

Problem

The existing cell culture vessels with microwells face challenges in bubble removal due to their small size, making the culture medium addition procedure cumbersome and affecting the operability of the microdrop technique.

Innovation Solution

A cell culture vessel with a convex-concave structure on the side surface of the microwell, where the height of the linear convex part is 5 µm or more, enhances bubble removal and improves culture operability by reducing the likelihood of bubble retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If microwells with small size are used to contain cells, then individual cell management is improved, but bubble removal becomes difficult and operation complexity increases

Engineering Contradiction:
Improveindividual cell managementVSAvoidbubble removal
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The side surface of the micrawell is given a specific hydrophobicity (water contact angle of 70° or more) that is different from other surfaces. This local difference in surface property causes bubbles to preferentially attach to the side surface rather than the bottom surface, making bubble removal easier while maintaining the small micrawell size for individual cell management

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The micrawell is designed with a curved bottom surface rather than a flat one. This curvature, combined with the hydrophobic side surface, creates specific surface tension conditions that facilitate bubble detachment and removal from the micrawell, addressing the operational difficulty caused by the small micrawell dimensions

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Measurement precision

If microwells with small size are used to contain cells, then individual cell management is improved, but the procedure for adding culture medium becomes cumbersome

Engineering Contradiction:
Improveindividual cell managementVSAvoidculture medium addition procedure
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The hydrophobic side surface creates a specific interaction with culture medium and bubbles that accelerates the settling process. When culture medium is added, bubbles quickly rise and attach to the hydrophobic side surface, and the culture medium settles to the bottom more efficiently, reducing the time required for this step

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The hydrophobic side surface automatically performs the function of bubble collection and removal without requiring external intervention. Bubbles self-attach to the hydrophobic surface and can be easily removed, eliminating the need for cumbersome manual bubble removal procedures during culture medium addition

Inventive Principle:
Principle #25Self-service

3Measurement precision

If micrawells with small size are used to contain cells, then individual cell management is improved, but operability of microdrop technique is affected

Engineering Contradiction:
Improveindividual cell managementVSAvoidmicrodrop technique operability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The hydrophobic side surface creates a distinct functional zone that facilitates microdrop formation and stabilization. This local surface property difference improves the operability of microdrop technique by providing a predictable interface for drop formation, while the small micrawell size maintains individual cell management capability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The curved bottom surface of the micrawell works synergistically with the hydrophobic side surface to optimize microdrop formation. The curvature provides a natural focal point for drop formation and ensures proper positioning, enhancing the ease of operation for microdrop technique while preserving individual cell management

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The convex-concave structure on the microwell side surface effectively reduces bubble retention, improving the culture operability and facilitating easier handling of the culture medium, thereby enhancing the overall cell culture process.

Implementation Method 1

a convex-concave structure is formed on the side surface of the micrawell, wherein the height of the linear convex part with respect to the concave part is 5 μm or more

Methodology Applied
Scientific EffectSurface tension: Surface Tension

Data Source

PatentEP3045527B1Cell culture vessel
Publication Date: 2021.08.11 DAI NIPPON PRINTING CO LTD
  • EP3045527B1 patent drawingFigure 1
  • EP3045527B1 patent drawingFigure 2
  • EP3045527B1 patent drawingFigure 3

AI summary

An object is to provide a cell culture vessel capable of improving culture operability. The present invention relates to a cell culture vessel comprising a bottom and a side wall, wherein at least one microwell for containing a cell is disposed on the bottom, the microwell has a bottom surface, a side surface, and an opening, a convex-concave structure is formed on the side surface of the microwell, and the side surface of the microwell is subjected to hydrophilization treatment.