Mid-Infrared Laser Output Control With Stable DFG Pump States

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Solution Overview

Problem

Existing laser systems are limited by narrow emission bandwidths, power handling capacity, and slow power modulation, particularly in the mid-infrared wavelength range, and nonlinear conversion methods face challenges with damage thresholds and thermal stability.

Innovation Solution

A system utilizing two pump laser sources with controlled states and a nonlinear conversion material, such as PPLN, to generate tunable mid-infrared light through difference frequency generation, with modulation techniques including polarization and temporal offset control to maintain thermal stability and achieve high extinction ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If nonlinear optical conversion is used to convert high power laser systems into the mid-infrared range, then power handling capability is improved, but thermal stability deteriorates due to heat generation in the conversion process

Engineering Contradiction:
Improvepower handling capabilityVSAvoidthermal stability
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The system divides the laser conversion process into multiple stages using a cascade configuration. The first difference frequency generation (DFG) stage converts the pump laser to an intermediate wavelength, and a second DFG stage further converts to the final mid-infrared wavelength. This segmentation distributes the thermal load across multiple conversion stages rather than concentrating it in a single stage, improving overall thermal stability while maintaining high power handling capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediate wavelength stage in the cascade DFG configuration. The first DFG stage produces an intermediate wavelength that serves as a mediator for the second conversion stage. This intermediary approach allows each conversion stage to operate at optimized power levels, reducing thermal stress on individual conversion elements while achieving the desired final wavelength and power output.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If laser diodes are designed for specific wavelength emissions, then emission efficiency is improved, but emission bandwidth is limited to narrow ranges

Engineering Contradiction:
Improveemission efficiencyVSAvoidemission bandwidth
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The system uses dynamically tunable pump laser sources that can adjust their emission wavelengths. By varying the pump laser wavelengths within their respective ranges (1020-1150 nm for Ytterbium, 1530-1610 nm for Erbium), the difference frequency generation process can produce a broad range of mid-infrared wavelengths (2000-5000 nm). This dynamic tuning capability provides wide emission bandwidth while maintaining the efficiency benefits of laser diodes operating at optimized wavelengths.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent exploits changes in the pump laser wavelength parameters to achieve wavelength tuning in the output. By systematically varying the pump wavelengths and controlling the DFG process parameters, the system generates a broad spectral output range. This parameter change approach allows the system to maintain high emission efficiency at each wavelength while achieving overall wide bandwidth coverage.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If transition metal ions are used to achieve wide emissions in the mid-infrared range, then emission bandwidth is improved, but power output suffers penalties in the 3000 nm to 3600 nm wavelength range

Engineering Contradiction:
Improveemission bandwidthVSAvoidpower output
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent replaces transition metal ion-based emission systems with a nonlinear optical conversion system using difference frequency generation. This substitution eliminates the inherent power penalties associated with transition metal ions in the 3000-3600 nm range. The DFG process using rare-earth doped fiber lasers as pump sources achieves both wide emission bandwidth and high power output without the material-specific limitations of transition metal ions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides tunable mid-infrared light with wide spectral emissions, high power, and fast modulation rates, overcoming limitations of existing systems by ensuring stable thermal conditions and efficient conversion.

Implementation Method 1

A first laser output is generated using a nonlinear conversion material to provide conversion of the first laser input with the first average power and the second laser input at the first state with the second average power using difference frequency generation (DFG)

Methodology Applied
Scientific EffectDifference frequency generation:

Data Source

PatentUS12438329B2Methods of generating laser outputs based on different states of laser inputs and related systems
Publication Date: 2025.10.07 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US12438329B2 patent drawing
  • US12438329B2 patent drawing
  • US12438329B2 patent drawing

AI summary

Methods and systems providing laser outputs are disclosed. A first laser input from a first pump laser source has a first average power, and a second laser input from a second pump laser source has a second average power. A first laser output is generated based on conversion of the first laser input and the second laser input at the first state. After generating the first laser output, the second laser input is provided at a second state with the second average power remaining unchanged. After generating the first laser output, a second laser output is generated based on conversion of the first laser input and the second laser input at the second state. Combined powers of the first laser input and the second laser input remain the same when generating the first and second laser outputs, but powers of the first and second laser outputs are different.